液体涂料施工问题解决分析报告.ppt

液体涂料施工问题解决方案 Liquid Paint Application Trouble ShootingGuide Critical Application Controls现场施工调节 Critical Application Controls Critical Application Controls Booth temperature humidity 喷漆室温度与湿度 Electrostatic Voltage 静电电压 Electrostatic Part Grounding 静电部件接地 Paint Control – Viscosity涂料的调节-黏度 The degree of thickness of a liquid. 涂料的稠度 The measure of a liquid’s resistance to flow. 涂料抗流挂的测量 Viscosity affects: 黏度的影响 Paint Fluidity 涂料的流动性 Atomization 雾化 Problems with Viscosity黏度的问题 Viscosity too Low: 黏度太低 Runs and Sags 流挂 Solvent Popping 溶剂泡 Mottling – metallics 色斑—金属的 Excessive Fog – Overspray 过量的漆雾-过喷 Low Film Build 低的漆膜厚度 Poor Hiding Power - Black and White 遮盖力差– 黑和白 Viscosity too High: 黏度太高 Orange Peel 桔皮 Dry Spray 干喷 Higher Fluid Pressure 较高的流动压力 Poor Atomisation 较差的雾化 High Film Build 高的漆膜厚度 Solvent Popping 溶剂气泡 Paint Control – Temperature涂料控制-温度 Coating viscosity change vs temperature, thus is critical in controlling viscosity. 涂料黏度随温度变化，因而黏度的调节是随现场条件而进行 Material must be in the specified temperature range for accurate viscosity readings to maintain consistent application 涂料必须在指定的温度范围内以保证准确的黏度读数从而保持稳定的施工 If the material is outside the specified temperature range and NOT monitored: 如果涂料超出了制定的温度范围而没有监测到，将会导致 Inaccurate viscosity readings 错误的黏度读数 Poor atomisation 较差的雾化 Poor or excessive coating flow out 较少的或过量的涂料喷涂量 Temperature温度 E.g. of Temperature vs viscosity 黏度与温度的关系曲线的例子 Paint Control - Film Build涂料的调节—成膜 Defined as the amount of material left on a surface after the solvent has evaporated. 溶剂挥发后留在表面上的材料的数量 Measured in microns. 用微米为单位来测量 Film build is affected by: 漆膜厚度由以下因素影响 Atomising air 雾化空气 Fluid delivery 涂料的输送 Viscosity 黏度 Operator technique: line speed and spray gun set up 操作工的技术：线速和喷枪参数的设定 Film build affects: 涂膜厚度将影响 Outlook of Coatings (gloss, color etc.) 涂层的外观（光泽，颜色等等） Overall per