某公司-压铸知识培训教材.pptVIP

Hot Chamber Machine Cycle Cold Chamber Machine Cycle 铸件生产工艺流程简介 1.模具设计制造 2.合金质量控制 合金熔化的工艺过程控制 X光探伤仪 铸件质量过程控制的检测设备 4.铸件加工流程 Project Development Solution 相关方案 Question List 问题清单 Simulation 模流分析 Material Inspection Die casting Melting Degating/ Trimming Tumbling Washing Coating Assembly Inspection/ packing Shipping Machining Deburring Safe Launch Mass production Die casting Common Defects- Cause Solution 常见压铸不良 原因及对策 气孔 Porosity 增加排气 Increase the overflow 排气不足 Overflow not enough 提高填充率 Increase filling rate 填充率过低 Low filling rate 选择更佳位置 Improve the gating position 浇口位置不当，形成漩涡 Wrong gating position lead to vortex 增加横截面积降低填充速度 Reduce feeding speed 内浇口速度过高产生回流 Backflow 缺 陷 Defect 原 因 Cause 对 策 Solution 气孔 Porosity 喷雾未干燥充分 Drying not enough 调节喷雾 Adjust the spraying system 原材料含气量高 Air in material 增加除气 Increase degas 冷隔 Cold Flow 欠铸 Owe Flow 增加排气 Increase the overflow 排气不足 Overflow not enough 修正成分保证流动性 Improve the material composition to guarantee good flow rate 材料成分不符导致流动性差 Wrong material composition lead to bad flow rate 提升材料温度或模具温度 Increase temperature 材料或模具温度低 Low temperature of material or die mold 改善流道 Improve the gating system 分流充填 Split flow 缺 陷 Defect 原 因 Cause 对 策 Solution 冷隔/欠铸 Cold flow Owe flow 浇口过长 Too long gating 改善进浇 Improve the gating system 充填速度低 Low flow 提高压射速度 Increase the feeding speed 气泡 Bubble 增加排气 Increase the overflow 排气不足 Overflow not enough 降低填充速度 Reduce the feeding speed 填充速度过快 High feeding speed 降低至工作温度 Reduce temperature 模具温度过高 Over temperature of die mold 更换更好的脱模剂，调整合模的时间 Change better agent, adjust timing control 脱模剂等涂料未燃尽而包裹在表层 Release agent remain 缺 陷 Defect 原 因 Cause 对 策 Solution 气泡 Bubble 开模过早 Mold open early 调节开模时间 Adjust the mold open time 原材料温度过高 Over temperature of material melting 降低至工作温度 Reduce temperature 拉伤 Dragging 增加至0.6%以上 Increase to 0.6% or more 材料铁含量过低 Low Fe composition 打磨模具表面 Polishing the surface 模具表面粗糙度 Roughness of die mold 增加拔模角度 Increase the draft angle 拔模角度过小 Too small draft angle 降低至工作温度 Reduce te