东芝导叶轴部加工工艺TECHNICSCARD2.docVIP

导叶轴加工工艺/Machining procedure for Lathe 浙江永誉机械制造有限公司/Zhejiang yongyu machinery manufacturing Co., ltd 项 目 号 Project No. 卡片编号Card No. ZJYY-C-14-001 第一页/Page1 图 号 Drawing No. 版 本 号 Version No. 项目名称Project 部件名称Part 导 叶 Wicket gate 数量Quantity 计划用 料 Using 材料/material 牌号/Brand No. 规格/standard 单位/Units 数量/quantity 备注/Notes: 铸件由沈铸提供，铸件部分质量由沈铸负责。 The castings are supplied by SRIF, so the company has responsible for the castings’s quality. 序号NO. 工序名称Process 设 备 Equipment 工 艺 步 骤 说 明 Detail Machining Procedure 目的（作用） Purpose (Function) 1 毛坯型线测量Measuring profile of casting 三维摄影仪 Three-dimensional phototropic measuring machine 采集导叶毛坯表面三维数据 Using the three- dimensional measuring machine to collect 3D data of casting 确定毛坯余量均匀后打中心孔，确保工件加工时切削掉的余量均匀， 减小应力不均匀引起的变型。 Make sure the machining of allowance equality, it can decrease the deformation Because of the internal stress when cutting removed allowance equality. 2 打中心孔 Centering hole 镗 床 Boring machine 用镗床打中心孔 The spindle shall be machined with both side center holes by boring machine 镗床旋转式工作台打中心孔，保证中心孔的同心度 Using boring machine’s rotary workbench to get the center holes , it can Ensure a good concentricity. 3 粗 车 Rough machining 车 床 Lathe 粗车轴，留3毫米余量 Rough machining the spindle, remaining 3mm allowance 粗车轴留余量，释放轴的应力，使工件探伤更准确。 Remaining 3mm allowance, it can release the stress of the spindle and get a More accuracy result of NDT 4 半精车轴 Semi-finish machining 车 床 Lathe 半精车轴,留1毫米余量, 车长轴时使用支撑架 Semi-finish machining the spindle, remaining 1mm allowance . When machining lone side, use Temporary Support on the lathe bed. 用支撑架支撑来消除重力引起的工件下垂，确保轴的同心度, 保证板体与轴的垂直度。 Using the supporting stay, it can eliminate the gravity which will make the Workpiece sag. So it can get a good concentricity and perpendicularity. 5 精车轴 Finish machining 车 床 Lathe 精车轴,车长轴时使用支撑架 Finish machining the spindle. When machining lone side, use tempora