TPMoffice论述.pptVIP

Total Productive Maintenance全面生产维护 TPM TPM How old is this machine? 这台机器又脏又旧, 怕有十年工龄了吧? TPM To Practice TPM means a change in the operators role 改变操作员的角色 TPM TPM Motto With TPM the machines run but not the operator 让机器跑起来, 而不是人 TPM Overall Equipment Efficiency, OEE TPM TPM Sustainable Repaired? How long till next ‘repair’ is needed? 这样有用吗? 还能挺多久不得不停下来修理? TPM TPM What is TPM and what is it not An organization-wide equipment improvement strategy… Not just a maintenance improvement program A culture change (evolution) led by top management with very clear business expectations… Not led by the maintenance or plant engineering organizations A systematic focus on eliminating the major equipment-related losses… Not a program to clean and paint machines A strategy that assures that all critical equipment is reliable by focusing on improving overall equipment effectiveness… Not a maintenance program applied to all critical equipment TPM How does TPM differ from regular Maintenance? 和通常的保养的区别? It is a proactive, team approach for maintenance It is the responsibility of everyone, not just the maintenance department Ensures safety and effective operation of equipment Keeps equipment from breaking down Planned repairs rather planned failure Prevents deterioration and prolongs the life cycle of the equipment TPM The 5 major losses + 1 Unexpected breakdown losses 突然的坏机 Stoppage losses停机 Set-up and adjustment losses设机,调机 4. Speed losses速度下降 Quality defect losses不良品 +1 Equipment and capital investment losses设备投资浪费 TPM The advantages of TPM Typical capacity increase from 30 - 40% 产能提高30%~40% Cost reduction compared with reactive maintenance 成本下降 Teamwork between production and maintenance 团队 Makes possible a long term realism of ?zero defects“ -scrap, defects, safety 长远”零缺陷”目标 Makes lean production possible达成精益生产 Makes a competitive advantage in production -costs , delivery, quality, moral (OEE, maintenance capability) 提高竞争能力 Contributes to IWAY, by creating a saf