206DN1000一分加热器的结构机械CAD图纸设计.doc

优秀设计 DN1000一分加热器的结构设计 、 摘要：本课题详细介绍了换热器的设计与制造过程,它以流体的物性参数和生产量要求为基础,利用传热过程基本原理、通过计算确定固定管板式换热器的基本型式。依据GB150-1998《钢制压力容器》和GB151-1999《管壳式换热器》等标准对换热器各零部件结构与强度进行设计，包括筒体、管箱、封头、折流板及管板等，管板是连接壳体、管束和管箱，并承受压力和热膨胀以及来自此三部件载荷的主要部件。特别的，对于管板，我们分析了其危险截面应力并加以校核，保证其安全性。在加工制造方面，用简单的流程图将各零部件的加工与装配次序表现得清晰明了，对管子与管板的连接、管孔的加工提出了更详细具体的要求。  关键词:固定管板式换热器；管板；折流板；封头 Abstract：The present paper detailedly introduces the design and manufacture process of fixed plate heat exchanger. It’s model is defined based on the physical parameters of fluid and the amount which is required in production, making use of calculation of fundamentals about heat transfer process. Then, designe the structure and strength about most of components in heat exchanger, including a thick-shaped part of the body, the case of tube pass, head , baffle, tube sheet and so on, according to the standards, such as GB150-1998 Steel Pressure Pessels and GB151-1999 Tubular Heat Exchangers. Tubesheet is the most important part, which is used to connect shell, tube bundle and channeland bear pressure, temperature load and other loads. Especially, about tube sheet, it is calculated、integrated and calibrated about stress,in order to security. In the section of manufacture,there is a simaple flow chart that clearly show the order of manufacture and installation of spare parts. And there are some concrete requirements about the joint of tube to tube sheet and manufacture technology of tube sheet. Key words: Fixed plate heat exchanger; Tube sheet; Baffle; head 目 录 DN1000一分加热器的结构设计 1 Abstract. 2 第一章 引 言 5 1.1 概述 5 1.1.1换热器在工业中的应用 5 第二章 换热器的选型 5 2.1选型的基本原则 5 2.1.1换热器类型的选取 5 2.1.2介质流向的确定 5 2.1.3介质流程的选择 5 2.1.4 换热管的结构尺寸 5 2.1.5 管子的排列和管心距的确定 5 2.1.6 管壳程数及管子数 5 2.1.7 折流板排列与间距 5 3.1筒体的计算 6 3.2管板的计算与应力校核 6 3.2.1法兰力矩 6 3.2.2换热管稳定许用应力 7 3.2.3 参数和系数计算 7 第四章 管束的振动计算及防振设计 10 4.1 计算横流速度 10 4.2 计算卡曼旋涡频率 10 4.3 计算紊流抖振主频率 10 4.4 计算声频 10 4.5 换热管的固有频率 11 4.6 临界横流速度 11 4.7 结论 11 第五章 焊接工艺设计 11 5.1主要受压元件的材料选择及其可焊性评价与焊接材料选择说明 11 5.1.1 材料的选择 11 5.1.2 材料的可焊性