塑料果冻壳课程设计研讨.doc

PAGE  PAGE 26 《果冻壳造型和注射模具设计》 课程设计说明书 指导老师： 肖 斌 姓名：任恒伟 班级：12模具 专业：模具设计与制造 学校：江西理工大学南昌校区 摘要 注射模具是生产各种工业产品的重要工艺装备，是现代生产制造行业的核心，在大多数国家，注射模具设计与制造技术已经成为衡量一个国家生产制造技术先进与否的关键。 本设计以目前最先进的三维高端软件UG为核心，实现对塑料果冻壳的三维造型。通过对果冻壳的工艺、材料分析，选用适当的注射机，并拟定合理的注射成型工艺方案。在模具设计中，采用一模一腔的布局，二板式的模架结构。并通过对分型面、浇注系统、成型零部件、顶出脱模机构、冷却系统的设计，选用适合的标准模架及标准件，完成对果冻壳的一套完整的模具设计方案。 abstract Injection mould is one of the important technology and equipment, production of various industrial products is the core of the modern manufacturing industry, in most countries, the injection mold design and manufacturing technology has become the measure of a country key production technology is advanced or not. This design with the most advanced 3 d high-end software UG as the core, to implement three-dimensional modelling of jelly plastic shell. Through to the jelly shell technology, material analysis, choose the proper injection machine, and to formulate rational scheme of injection molding process. In the mold design, use the position of one module and one cavity, junior model frame structure. And through the parting surface, gating system, molding parts, the design of the ejector demoulding mechanism, cooling system, choose suitable standard mold base and standard parts, complete the jellys shell  目录 1前言?????????????????????????????????? 1.1设计的目的和意义??????????????????????? 1.2模具工业在国民经济中的地位?????????????? 1.3我国塑料模具行业的发展现状?????????????? 1.4 UG软件的介绍??????????????????????????? 2塑件成型工艺分析????????????????????????? 2.1塑件的材料分析????????????????????????? 2.2件的尺寸精度分析??????????????????????? 2.3塑件的表面质量分析????????????????????? 3成型设备的选择与模塑工艺参数的编制????? 3.1计算塑件的体积和重量??????????????????? 3.2注射机的选用及其技术参数???????????????? 3.3成型工艺参数??????????????????????????? 4模具结构方案的确定??????????????????????? 4.1分型面位置确定 4.2型腔数量的最后确定及型腔的排列形式?????? 4.3浇注系统的设计与计算??????????????????? 4.3.1主流道设计????????????????????????? 4.3.2分流道的设计???????????????????????? 4.3.3浇口的设计????????????????????????? 4.4排气与引气系统机构的确定???????????????? 4.5冷料穴与拉料杆设计??????