掘进机截割部减速器的优化设计(内附两级行星齿轮减速器的CAD图)教程.doc

掘进机截割部减速器的优化设计  PAGE 10 PAGE  摘 要 减速器是掘进机截割部的一个重要组成部分，其结构形式、运转情况等各方面的性能指标将会通过影响截割头的运转而直接影响掘进机的采掘效率、生产能力及机体的稳定性等。由于掘进机的工作空间一般比较狭小，要求掘进机的工作机构应该在保证工作性能及使用要求的前提下使结构尺寸最小。因此，有必要对掘进机截割部减速器进行以体积最小为目标的参数优化，使得在保证掘进机使用性能及安全性能的前提下，使减速器的体积最小。行星齿轮传动与普通定轴齿轮传动相比较，具有体积小、质量轻、传动比大、承载能力大以及传动平稳和传动效率高等优点，其在起重运输、工程机械、冶金矿山等行业均获得了广泛的应用。本文是基于上述特点对减速器进行结构设计，首先通过比较各种类型的行星齿轮的特点，确定采用NGW 二级行星齿轮减速器；其次根据相应的输入功率、输出速度、传动比等进行齿轮传动设计与减速器整体的结构设计。 关键词：掘进机，减速器，行星齿轮，结构设计 ABSTRACT Reducer is an important component of the cutting part of a road header. The structure and functioning and other aspects of performance index of the cutting reducer will directly affect the extraction efficiency、production capacity and the stability of the roadheader by the operation of the cutting head. Because roadheaders working space is Relatively small，therefore，should make the structure of the roadheaders working part smallest under the premise of guarantee the performance and use requirements. Therefore, the smallest target parameter optimization of EBZ135 roadheaders cutting reducer is necessary to make the minimum volume of the roadheader under the premise of guarantee the safety performance index of the roadheader. Compared with common fixed axis gear, planetary gear transmission has small size, small quality, big transmission ratio, large carrying capacity, smooth transmission and high transmission efficiency.So planetary gear drive in the lifting and transportation、engineering machinery、metallurgical and other industrial sectors are received a wide range of applications. The design is based on these features of planetary gear for structure design. First, adopt the scheme through comparing various types of planetary gears’ characteristics and determine to use NGW two planetary gear reducer, Secondly, according to the corresponding input power、output speed and speed give the design of gear transmission and whole structure. Key words: roa