基于Dynaform的宽凸缘筒形件拉深成形质量优化分析.docVIP

基于Dynaform的宽凸缘筒形件拉深成形质量优化分析 Quality Optimization Analysis on Wide Flange Cylindrical deep Drawing based on the Dynaform Software 总计 毕业设计（论文） 35 页 表 格 1 个 插 图 23 幅目录 摘 要 Dynaform是基于非线性有限元理论建立的钣金成形模拟和分析软件。拉深成形是一种常见的钣金成形方法，它的实质在于凸缘部分材料的转移和塑性变形。 拉深过程中，坯料凸缘边易在切向压应力作用下产生失稳而引起皱折，而当筒壁所受总拉力大于筒壁处材料的有效抗压强度时会在筒壁与筒底过渡部位的圆角与侧壁相切处出现拉裂。 本次毕业设计利用非线性有限元分析软件Dynaform对带凸缘的圆筒件拉深的工艺过程及压边力数值进行模拟，并对模拟结果（FLD图、厚度图、主应变图）进行分析，分析引起起皱、拉裂的各种因素及对圆筒件拉深的质量造成的影响，进而调试得出质量优化方案。方案中压边圈的压边力150000N，凸模运动速度数值为1500，压边圈靠近速度数值为 2000。此方案没有出现开裂和明显的起皱。通过软件模拟，可弥补拉深模具经验设计的不足，缩短模具的设计周期，并对类似产品的模具设计具有一定的借鉴作用。 关键词：Dynaform 圆筒件 成形模拟 起皱 拉裂 ABSTRACT Dynaform is based on the nonlinear finite element theory of sheet metal forming simulation and analysis software. Deep drawing sheet metal forming is a commonmethod, which is the flange part of the substance of the material transfer and plastic deformation. Drawing process, blank flange in the cut edge and easy to produce instability understress caused by wrinkles, and when the tube wall tension is greater than the totalsuffered by the cylinder wall at the effective compressive strength of the material in thecylinder wall, and when Tube and the end of the transitional parts of the fillet crackappears at Cebi tangent. The graduation project using nonlinear finite element analysis software with a flange on the cylinder Dynaform Drawing a blank holder force process and the numerical simulation, and simulation results (FLD diagram, the thickness map, the principal strain diagram) to analysis, analysis of cause wrinkling, pull factors and the crack of deep drawing quality cylinder impact, and then come to the quality of debugging optimized programs. Program blank holder force 150000N, punch velocity values for 1500, close to the speed of the blank holder value is 2000. This scenario does not appear significant cracking and wrinkling. Through software simulation, drawing die can make up for lack of experience in the design and shorte