2_Statistic process control.ppt

* * * * * * * * * * * * * * * * * * * * * * * Subgroup less than 4 should use range. Subgroup size more than 10, should use stdev. In between, you have a choice… of course the range is more practical. Why? Easier to calculate. Bird brain can understand. Widely used in industry. Good for manual calculation. * * * * * * * * * * * * * * * . * * * * * * * * * * * * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数 正常的磅数应该在3磅+/-0.5磅的范围内.但现在连续九个数据一直处于3磅以下.经过技术员实际检查,发现是由电钻设置偏低造成的. 措施: 技术员重新设置电钻的磅数,并不需要改变原来的控制限 * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数 正常的磅数应该在3磅+/-0.5磅的范围内. 但现在连续测试的六个数据中位于标准值一侧. 在没有超过控制上限或控制下限的情况下连续上升或下降.经过技术员实际检查,发现是由于 磅数的测试工具损坏造成的. 措施: 由技术员对测试工具进行检修 * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数 用同一张控制图去监控由两个不供应商提供的不同质量的螺丝交替在生产线中使用,就会得出这种控制图. * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数正常的磅数应该在3磅+/-0.5磅的范 围内. 但现在三个数据中有两个数据靠近控制上限或控制下限的A区范围内. 通过控制图,可以给我们警示说螺丝磅数有可能会超标. * * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数 经过工艺改进,螺丝磅数的精确性已经发生了根本性的变化,由原来的3磅+/-0.5磅的范围变为3磅+/-0.2的范围. 通过控制图,可以给我们警示说 我们现在用的控制上/下限不适合工艺改善后的控制图. 措施: 由技术员对控制图的上下限进行修 * 举例: 净化间工位 ( Clamp Install )测试螺丝磅数 正常的磅数应该在3磅+/-0.5磅的范围内.绝大数的测量数据应该在平均值3磅附近.落在2.5磅或3.5磅附近的数据应该少于落在平均值3磅附近的数据。 但现在的情况是两头多,中间少. 可能测量磅数的工具夹紧装置未能可靠锁紧. * * * * * * * * * SPC does not only serves as a tool for monitoring on going control of the process but can also use as a tool to reduce variability. * SPC is use to improve not only on the output Y but also important to improve on the input X. * SPC is use to avoid further drift/shift of the process. * In Process Capability, we develop the concept of “Entitlement” - what we should be able to achieve. * * * * * . * * * * * * Constructing a c-chart Graph * One out of control point Defining the c-chart UCL and LCL * Control limits are constant; subgroup size must also be constant, i.e. piece, lot, shipment etc. Calculating the c-chart UCL and LCL * Manual calculations may differ slightly from MINITAB due to rounding and Poisson estimates c-charts in MINITAB * Open file SPC Attribute c-chart.MT