球鼻艏换新钢板焊补工艺.docVIP

球鼻艏换新钢板焊补工艺 Renewed plates of bulb bow repair weld procedure 焊接方法 Method of welding 采用手工电弧焊 The main method of welding is manual arc welding. 焊接材料性能 Mechanical properties of welding materials 使用的焊接材料均通过船级社认可，进厂应具有质量保证书，材料有专人负责保管，烘焙和发放。 焊缝金属力学性能见表3。 The welding materials must be approved by society. The certificate of welding materials is required. At the same time, The welding materials are taken care of, dried, provided by responsible man. Deposited metal mechanical properties are shown as table 3. 表3 焊缝金属力学性能 Table 3 Deposited metal mechanical properties 焊接种类 Method of welding 牌号 Welding material 焊缝金属力学性能 Deposited metal mechanical properties σs N/mm2 σb N/mm2 A5 % AKV J 手工焊条 Manual arc welding TH.J507 E5015 ≥375 460-660 ≥22 -20°47 坡口形式 Groove type 现场使用碳弧气刨开U形坡口 Beveling single U butt joint by carbon arc gouging in the field. 焊接工艺 Welding procedure 开止裂孔，其尺寸为Φ25mm。 Cut the against crack hole, its size is Φ25mm. 先用Φ3.2mm的焊条打底，再用Φ4mm的焊条盖面，焊接时在焊接第二面焊缝前，应采用碳弧气刨方法进行清根，清根后应具有适当的坡口形状，以便进行封底焊。 Welding the first layer by Φ3.2mm electrode, welding the others layers by Φ4mm electrode. Before welding the back layer, carbon arc gouging should be used for back chipping. After back chipping, weld seam might have groove shape for easy back sealing welding. 待直焊缝焊完后，再焊止裂孔。 After welding the straight seam, welding the against crack hole 全部焊完后，正面焊缝要进行打磨。 After welding, the face weld seam should be polished. 焊接规范 Welding parameter 手工电弧焊焊接规范 Welding parameter of manual arc welding 焊条直径 Diameter mm 焊接电流（直流反接） Welding current DC+ A φ3.2 TH.J507 E5015 100-120 φ4 TH.J507 E5015 120-160 焊接质量检验 Welding quality inspection 焊缝表面不应有气孔、裂缝、夹渣、不允许的咬边、焊瘤和飞溅等缺陷。 The blowhole, crack, slag-inclusion, unallowable undercutting, overlap and splash is not allowed in the surface of the weld seam.