5-5 封头成型规程.docVIP

HEAD FORMING PROCEDURE 1General 1.1 This procedure provides the control of the head hot or cold forming of pressure vessels built to ASME Code by subcontractor to assure that the head is in compliance with applicable Code section. 1.2 The subcontracted heads shall be made of the material supplied by TG. 1.3 The forming process of the head will not unduly impair the physical properties of the material. 1.4 The formed head shall meet the requirements of drawing and applicable Code section. 2. Preparation before sending 2.1 The plate--the blank plate to be formed shall be free of scale, slag or spatter. 2.2 The Joined blank: for the blank with joined weld, the reinforcement on both sides of the weld shall be removed and the surface shall be ground before sending. 2.3 The Purchaser shall check that the material identification markings are complete and correct before the plate is sent to vendor and the markings shall include Job No., ID No. and documented on the contract or agreement between both parties of vendee and vendor. 2.4 When hot forming and heat treatment required for cold working per UCS-79, the H.T. Engineer shall provide the Heat treatment Instruction to the vendor. 2.5 The QC Department Manager shall 封头成型规程 1 总则 1.1 　本规程规定了对按ASME规范制造的压力容器封头由外协厂家进行热冲压或冷旋压成形的管理,以使其符合相应规范卷本的要求。 1.2　 外协封头的原材料由TG提供。 1.3　 封头成形工艺不得破坏其材料物理性能。 1.4　 封头成形后必须符合规范产品图样及相应规范卷本的要求。 2. 发运前的准备 2.1 冲压钢板--坯料在成形前应消除表面的氧化皮、夹渣、飞溅等有害物质。 2.2  拼接钢板--带有拼接焊缝的坯料,发运前必须去除两侧的加强高,并磨平焊缝表面。 2.3 发运坯料前,采购员应检查材料的识别标记是否完整正确,标记应包括工作令号,识别号并记录在外协双方签订的合同或协议中。 2.4 当封头热成形和冷成形按UCS-79要求热处理时，热处理工程师应提供热处理工艺卡给外协单位。 2.5 在下达外协单之前,质检部经理应负责按下列方式审批外协厂家的热处理设备管 take responsibility to review and approve the vendors heating control, equipment and calibration prior to placement of purchase order as the following: 2.5.1 Temperature measuring meter and the recording meters shall have been calibrated and within valid period. 2.5.2 The whole of the head blank shall be heated in the furnace. 2.5.3 The blanks to be formed sh