毕业设计（论文）-刮板输送机的变频软起动--110325330.doc

河南理工大学毕业设计（论文）说明书 PAGE 57 摘要 刮板输送机是煤矿开采的关键设备之一，是采煤工作面唯一的连续运输设备。随着刮板输送机装机功率的增大，它的起动问题越来越成为人们关注的焦点。软起动器因为起动电流小、节约能源以及减少了对机械的起动冲击，而广泛应用于三相笼型异步电动机的起动中。传统的降压起动方法基本上是靠单纯的降低电压来起动电动机的，起动转矩很小，不适用于刮板输送机。 本文在分析大功率刮板输送机的基础上，根据刮板输送机的具体要求，采用变频调速技术来实现刮板输送机变频软起动。系统的控制电路采用新的起动方法——变频起动，来保证电动机在起动初期具有低电流、高转矩的特性。系统采用IGBT作为主功率器件，以80C196MC单片机为控制核心，充分利用其片内波形发生器能直接用软件产生PWM波的特点，同时采用M57962K-01构成IGBT的驱动电路，在控制上采用恒U／F控制且在低频补偿的策略。 本文还给出了系统的软件、硬件和保护电路的设计方法。这些设计使系统能够可靠工作，运行状态良好，达到了设计目的。 关键词：刮板输送机； 变频软起动； 变频调速； 恒U／F控制； PWM波80C196MC Abstract Armored Face Conveyor is one of the key equipments in coal mining face , and what is more is that it is the only continuous conveying equipment . With the increase of the , more and more attentions are paid on it. Soft starter is widely used in the startup of asynchronous electromotor because of it’s small startup current , the economy of energy sources and reducing mechanical startup impact . Conventional reduced-voltage start methods start up asynchronous electromotor merely by decreasing voltage．So the startup torque is very small and can not fit the request for Armored Face Conveyor． Based on the analysis on large power Armored Face Conveyor, and according to the specific requirements of Armored Face Conveyor , this paper indicates that the variable frequency could be used to realize soft-Start procedure of Armored Face Conveyor. The new method of reducing power supply frequency is proposed in circuit of control system to guarantee high starting torque and small starting current at the startup time．This kind of drive system uses the power IGBT as main switch, the 16 bit single chip microcomputer 80C196MC as the control unit．The wave form generator can generate directly three phase PWM wave forms by software in the 80C196MC. The IGBT drive circuit uses M57962K-01 driver. The system use constant V/F control and low frequency compensation regulation． In this paper，the software，hardware and protected circuit are discussed． These designs can make system work mo