钢板剪切工艺规程.docVIP

剪切工艺流程 Shenring process procedure 钢板剪切工艺规程（以下简称规程）Steel plate?shear?process planning?(hereinafter referred to as the?rules)?is suitable for the?(digital)?and general?shearing machine?shearing machine?shearing?of low carbon steel. 设备、工具 1?equipment,?tools 2.1设备 The 2.1 device QC12Y-6X3200Y液压剪板机 QC12Y-6X3200Y?hydraulic shearing machine 2.2 工具 The 2.2 tool 钢尺 0～1000mm 钢卷尺 0～3500mm The ruler?is 0 ~ 1000mm Steel tape?0 ~ 3500mm 剪板机调整 2?shears?adjustment 3.1刀片间隙 The 3.1 blade?clearance 上、下刀片间隙过小时，剪切断面的断裂带易被挤坏，剪切力也会增大。当间隙过大时，条料的弯曲和拉伸严重，毛刺增大，尺寸精度下降。上、下刀片间隙的推荐数据见表1。 Last,?the lower blade?clearance?is too small,?easily?crushed?fracture?section of shearband,?shear stress?increases.?When the gap?is too large,?the strip?bending and stretching?serious?burr?size precision,?increase,?decrease.?The recommended?dataunder?the blade gap,?see table 1. 表1剪切刀片间隙 Table 1?shear?blade gap 材料厚度The thickness of the material 刀片间隙The blade clearance 1.0 0.075 1.5 0.125 2.5 0.15 3.0 0.2 5.0 0.35 3.2刀片的直线度 The 3.2 blade?straightness 刀片的直线度一般规定为0.03mm。 Straightness?general?blade is?0.03mm. 3.3后定位及标尺 3.3 after the?location and?scale 根据产品图样规定尺寸要求，调整后定位及左（或右）标尺并紧固。当剪切材料较厚、尺寸比较大的板料时，为保证尺寸准确，可同时采用前后定位。 According to the drawings?required size?requirements,?after adjustment for?positioningand left?(or?right)?scale?and?fastening.?When?cutting?thick material,?dimensions of material?of relatively large,?in order to ensure the?accurate size,?can?also?adopt thepositioning. 3.4试剪 3.4?shear test 机器调整好后，试剪1～2块料，检查试品的长宽，直线度，垂直度，毛刺高度等，若误差不符合要求，应继续调整。 Adjust the machine,?try to?cut 1?~ 2?block,?check the?sample?length and width,straightness,?vertical,?burr?height,?if the?error?does not meet the requirements,?shouldcontinue to adjust 质量要求 3 quality requirements 4.1 材料平面度 4.1 material?flatness 钢板平面应不大于表2的规定，当钢板平面度超过表2规定时需用钢板校平机校平后再进行剪切。 The provisions?of steel plate?should be less than?2,?when the plate?flatness?specified in Table 2?with the?steel plate leveling?m