Drilling Basics.pptVIP

Drilling Basics Drilling Basics Infeed Rate Speed Surface Feet Per Minute Chip Load Retract Rate Drilling Depth Minimum Flute Length Calculation Infeed Rate Function of: Product Characteristics Material Type Copper Content Stack Height Tool Design Hole Wall Quality Requirements Productivity Needs Speed Function of: Machine Capability Material Type Drill Bit Diameter Typically Measured In Revolutions Per Minute (RPM) Surface Feet per Minute (SFM) Definition: The distance (feet) that the primary cutting edge corner travels per minute. Function of: Machine Capabilities Product Type Calculation: Surface Feet per Minute (SFM) Process Effects: High SFM condition can lead to excessive heat generation. Chip Load Definition: Downward vertical distance traveled per revolution. Indication of the amount of material (chips) removed per revolution. Calculation: Chip Load Process Effects: Positional Accuracy Hole Wall Quality Breakage Chip Formation Primary Face WearMeasurement Primary Face Wear Patterns Retract Rate Function of: Stack Height Machine Stability Productivity Hole Wall Quality? Drilling Depth Minimum Flute LengthRequirements * TYCOM INTERNATIONAL 80 S300 80 S300 Primary Cutting Edge RPM x p x Diameter (in) 12 SFM = Poor Hole Wall Quality! Typical Cutting Speeds 600 SFM - Double Sided FR-4 500 SFM - Multilayer FR-4 400 SFM - Polyimide 300 SFM - Copper/Invar/Copper 80 S300 Feed Speed Infeed (ipm) Speed (rpm) Chip Load = 80 S300 Feed Speed Helix Angle (g) Chisel Angle Primary Angle (a) Cutting Lip Primary Facet Primary Face Width (Original) Wear %Primary Wear = Wear Primary Width Premature Cutting Edge Wear Premature Center Wear SFM Too High SFM Too Low Wear Should Be Fairly Even Across the Cutting Edges and Center at Optimum Cutting Speed 80 S300 Point Angle (Q) Minimum Allowable Depth Diameter 2*tan(Q/2) = Rule of Thumb: Product Stack Height Depth into Back-up Entry Material Chip Clearance Min. Chip Clearance Entry Mtl Thickness Product Stack He