长期野外运转的减速器减速箱渗漏部位分析.docVIP

长期野外运转的减速器减速箱渗漏部位分析 减速器采用油浴润滑,齿轮从油池浸油润滑,轴承靠飞溅润滑,其特点是承受载荷大,适应长期的野外运转,但由于各种原因影响,会造成各个部分发生漏油,这不仅影响了其本身的正常工作,也增加了日常的管理和维修工作量。 Reducer using oil bath lubrication, gear from the oil pool leaching oil lubrication, bearing on splash lubrication, its characteristic is under load, adapt to long-term field operation, but due to various reasons, parts will cause the oil leakage occurs, it not only affects its normal working, also increased the daily management and maintenance workload. 　　1、漏油的危害 1, the dangers of the spill 　　机油是保证减速器正常运转不可缺少的,它对减速器齿轮起到清洗、润滑、降温、防腐等作用。漏油的主要危害有: Oil is indispensable to ensure the normal operation gear reducer, it cleaning, in terms of speed reducer gear lubrication, cooling, preservation, and so on. Oil leakage of the main hazards are: 　　1.1、造成润滑油的浪费。 1.1, causing the waste lubricating oil. 　　1.2、污染机体及周围环境。 1.2, the organism and the surrounding environment. 　　1.3、漏油严重者,会因缺油而加速齿轮的粘合、剥离,会因减速箱内齿轮无法正常润滑而造成齿轮损坏,严重的甚至会造成机械事故。 1.3 serious, leakage, and can accelerate gear because of lack of oil adhesion, peel, will because of the reduction gear box cant normal lubrication, gear damage caused serious even can cause mechanical accident. 　　2、造成漏油的原因 2, the cause of the spill 　　在封闭的减速机里,每一对齿轮相啮合发出热量,使减速箱内温度升高,油箱内压力增加。油便从密封不严处渗透出来。 In closed reducer, each pair of gears meshing emit heat, decelerate box temperature, the pressure in the fuel tank is increased. Oil from the seal will not introduce filters through. 　　2.1、减速器配件松动。加速器在组装时,合箱口、油封挡板螺栓紧固力矩达不够,螺栓松动造成漏油。 2.1, reducer fittings is loose. Accelerator in the assembly, the close box mouth, oil seal baffle bolt tightening torque is not enough, bolt looseness caused the spill. 　　2.2、减速机结构设计不合理引起漏油,如设计的减速机没有通风罩,减速机无法实现均压,箱内压力升高造成漏油。 2.2, the structure of the speed reducer design is not reasonable cause oil leakage, such as the design of the reducer without ventilation hood, pressure reducer can not be achieved, the pressure in the cabinet caused the spill.