module5_6S.ppt

Lean and Environment Training Modules Version 1.0 – January 2006 Lean and Environment Training Module 5 6S (5S+Safety) Purpose of This Module Learn why Environment, Health, and Safety (EHS) should be an integral part of 6S implementation Learn how to identify EHS issues during the Sort process – the first pillar of 6S Learn how to incorporate EHS into 6S inspections and audits of the Shine and Sustain pillars What is 6S? 6S is modeled after the 5S process improvement system designed to reduce waste and optimize productivity in the workplace by: Creating and maintaining organization and orderliness Using visual cues to achieve more consistent operational results Reducing defects and making accidents less likely 6S uses the five pillars of 5S and an added pillar for Safety The Six Pillars of 6S Sort (Get rid of it): Separate what is needed in the work area from what is not; eliminate the latter Set in order (Organize): Organize what remains Shine (Clean and Solve): Clean and inspect Safety (Respect workplace and employees): Create a safe place to work Standardize (Make consistent): Standardize the cleaning, inspection, and safety practices Sustain (Keep it up): Make 6S a way of life Relationship of the 6S Pillars Why Should EHS be an Integral Part of 6S? Expanding the scope of 6S to include EHS concerns can help your company to: Reduce the chance paint, solvent, or other chemicals expire before they can be used Make defects less likely, so less energy and materials are wasted Avoid productivity losses from injuries and occupational health hazards by providing clean and accident-free work areas Meet or exceed your company’s environmental performance and waste reduction goals TO CONSIDER Name at least three ways your company could use 6S to improve its environmental performance and reduce wastes. What metrics could you use to track EHS improvements from 6S activities? What ideas do you have for improving your work area? Tools for Incorporating EHS into 6S Use yel