耦合器介绍.ppt

1.3GHz Input Coupler for ILC IHEP RF Outline Design The major results of simulation calculation (review) The mechanical design Fabrication Have been done To be done Background By investigating and considering our fabrication experiences, we choose the STF baseline type coupler as ILC 1.3GHz coupler design prototype. That is to say, the coupler have two plate windows with choke structure, one is in low temperature and another is in normal temperature . In phase I, we aim to design and fabricate a fixed coupling coupler; and in phase II, a variable coupling coupler will be designed. Coupler Specification RF Structure of Coupler Two coaxial type windows; Cold coaxial: 50 Ohms, 60mm diameter; Warm coaxial: 50 Ohms, 81mm diameter; Flexibility: 4 bellows in the warm coaxial; Doorknob: WR650 waveguide - 104mm coaxial transition; Ceramics: Al2O3 with TiN coating on vacuum side; Copper plating on stainless steel coaxial. Mechanical Design Base on the RF design, cryostat design and experience, we make the mechanical design. Engineering Drawing – Details Fabrication Progress Manufacturer: IHEP Experiment Factory. The fabrication started in June 2010. The work finished: Parts machining; Ceramic cold-shock test; Copper plating brazing test; The work is being done: Parts cleaning; TIG welding; Copper plating; TiN coating; Brazing; Parts Machining – Doorknob Finish machining; Waiting for cleaning, TIG welding and brazing. Ceramic Cold Shock Testing The cold window works under 80K temperature, it is need to do cold shock test; Test 99.5% and 97% alumina disk, 2 pieces for each; The test procedure: Cover the ceramic disks by Aluminium foil; Put them in liquid Nitrogen; After cooled down, take them out to room temperature; Repeat for 3 times. Uncover and watch it, make sure there is no crack. No crack was noticed on all ceramic disks. Bellow Plating And Brazing Test We are poorly experienced in copper plating on bellow, so the plating and brazing test was necessary. The Works