Chip Formation in Metal Cutting.docxVIP

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Chip Formation in Metal Cutting

Chip Formation in Metal CuttingXxx xxxxxxx机械制造及其自动化ABSTACTThe main content of this article research is in the process of metal cutting processing chip formation. Geometric parameters, cutting material and other related parameters will influence the types of chip formation. Through this research, select the appropriate parameters such as Angle cutter, cutting dosage, in order to solve the problem of actual production.Key words:metal cutting, chip formation1.Introduction:Metal Cutting ProcessMetal cutting process is to use knife cut off the excess metal from the workpiece surface, Fig.1 shows the basic material removal operation.Metal cutting process is one of the most complex processes. The metal in front of the tool rake face gets immediately compressed, first elastically and then plastically. This zone in traditionally called shear zone, in view of the fact, that the material in the final form is removed by shear from the parent metal. The actual separation of the metal starts as a yielding or fracture, depending on the cutting conditions, starting from the cutting tool tip. Then, the deformed metal, called chip, flows over the tool face.Fig.1 Model of metal cutting2.Types of ChipThe chip in actual manufacturing practice is variable, both in size and shape. This article of chip is one of the most important things in metal cutting. As would be seen later, the mechanics of metal cutting of metal cutting are greatly dependent on the shape and size of the chips produced.The chip formation in cutting can be broadly categorized into three type:⑴ Discontinuous chip⑵Continuous chip, and⑶ Continuous chip with BUE2.1 Discontinuous ChipWhen brittle material like cast iron are cut, the deformed material gets fractured very easily, and thus the chip produced is in the form of discontinuous segments. In this type, the deformed material, instead of flowing continuously, gets ruptured periodically. Fig.2. Discontinuous Chip2.2 Continuous ChipContinuous chip which is one of the

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