Φ170热轧无缝管穿孔机支持器设计.docVIP

Φ170热轧无缝管穿孔机支持器设计 摘要 无缝钢管在国民经济建设中具有重要作用，广泛应用于石油、钻探、军事、航天等领域。热轧无缝钢管产品质量与穿孔机密切相关，穿孔机性能好坏直接影响着热轧无缝钢管的质量和品种规格。穿孔机结构十分复杂，其中在钢管轧制过程中，上支持器与轧辊、下支持器构成了封闭的孔型，对钢管的质量起到关键作用。因此上支持器的设计就显得尤为重要。鉴于此，本论文首先阐述了穿孔机在热轧无缝钢管生产中的应用背景及其国内外发展现状，并结合上支持器在穿孔过程中的实际工况，考虑经济、效率的等相关因素，对穿孔机支持器进行了设计计算。本论文重点对穿孔机支持器进行了设计计算，具体包括：电机容量的选择、蜗轮蜗杆的设计计算、轴承的选型与寿命计算等，最后，对设备的润滑、环保及经济可行性等进行了分析论述。 关键词：无缝钢管；穿孔机；支持器；蜗轮蜗杆 Φ170 support hot-rolled seamless puncher Design Abstract Seamless steel pipe has an important role in the national economy, is widely used in petroleum, drilling, military, aerospace and other fields. Hot-rolled seamless steel pipe product quality is closely related to punching machine, punching machine performance directly affects the quality and variety of hot-rolled seamless steel pipe specifications. Perforator structure is very complex, in the steel during rolling, with the support rollers, with the support forms the hole closed, the quality of steel to play a key role. Therefore, the support of the design is particularly important. In view of this, the paper first describes the background of the status quo puncher in the production of hot-rolled seamless application and development at home and abroad, combined with the actual conditions on the support device during piercing, consider the relevant factors of economy, efficiency, etc. , native support for perforated design calculations were carried out. This paper focuses on the puncher support design calculations were carried out, including: motor capacity selection, worm design calculations, selection and bearing life calculation, and finally, lubrication, environmental and economic feasibility of equipment, etc. analysis are discussed. Keywords: seamless; puncher; support device; Worm 目录 摘要 Ⅰ Abstract Ⅱ 1?绪论 1 ??1.1??选题背景 1 1.2热轧无缝钢管国内外研究现状分析 1 1.2.1热轧无缝钢管国外发展现状 1 1.2.2热轧无缝钢管国内发展现状 2 1.2.3热轧无缝钢管产品的发展方向 4 2总体方案设计与选择 5 2.1穿孔机支持器的作用 5 2.2传动装置的选择 5 2.3穿孔机支持器的改进 7 3主电机的计算与选择 8 3.1根据穿孔机支持器的工作特点定性选电机 8 3.2确定电动机的同步转速