剪切机.docVIP

S7-200 PLC在薄钢板自动剪切控制系统中的应用 摘要 针对普通剪切机或传统自动剪切机存在的不足，为满足中小企业对普通剪切机进行技术改造和升级的需求，提出一种基于可编程逻辑控制器S7-200PLC 的薄钢板自动剪切控制系统方案并实现。当系统传送薄钢板过来时，采用光电编码器检测系统对钢板的尺寸自动计数，当与设定值（要求用拨码盘设定）一致时启动冲压系统对薄钢板进行剪切，如果大于设定值时,电机反转,直至与设定值一致本课题的设计关键是薄钢板的剪切精度控制S7-200 PLC IN THE AUTOMATIC SHEET CUTTING CONTROL SYSTEM ABSTRACT According to the insufficient of ordinary shear machine or conventional automatic cutting machine,in oder to meet the SMEstechnological transformation and upgrade needs of ordinary shearing machine ,the design shows a project of automatic control system for thin steel plate shear,and to make it work.When it transmitting over the thin plate,the system adopts photoelectrical encoder detection system to automaticly count steel size.If steel counting size required with a dial disc set and setting size are the same,system starts stamping system to cut the plate,and if more than the set value, the motor reversal,until consistent with set up.The key is the design of precision control of thin steel plate shear.This design mainly includes system design, hardware design, system software design,describes details of structure for thin plate automatic cutting system,identifys the circuit parameters,and choose device type, gives the system hardware and software flow chart and even programming list. The design of automatic control system of cutting thin plate,improves the precision of shearing,improves the production efficiency,offers convenient installation,has certain application and economic value. Key words: S7-200 PLC；automatic shear; photoelectric encoder；frequency 目 录 1 绪论 1 1.1 课题背景和目的意义 1 1.2 设计的现状和发展趋势 1 1.3 方案论证 2 1.4 课题设计内容 3 1.5 本章小结 3 2 系统总体设计 4 2.1 系统控制要求 4 2.2 系统结构组成和工作原理 4 2.3 本章小结 5 3 系统硬件设计 6 3.1 光电编码器 6 3.1.1 光电编码器原理 6 3.1.2 脉冲信号处理 6 3.1.3 光电编码器选择和安装 7 3.2 拨码盘应用 8 3.2.1 拨码盘原理 8 3.2.2 拨码盘与PLC连接 9 3.3 检测开关安装 10 3.3.1 光电开关 10 3.3.2 行程开关 11 3.4 主电路设计 12 3.5 变频器 13 3.5.1 变频器一般架构 13 3.5.2 变频器选择 14 3.6 PLC控制系统 15 3.6.1 PLC选型 15 3.6.2 PLC端口分配 16 3.7 脉冲当量选择 17 3.8 分段变频调速 17 3.9