TPMintroduction.pptVIP

TPM INTRODUCTION Spring Jin 22/08/2006 TPM - 8 Pillar Steps to implement TPM Announcement for TPM start TPM training TPM organization (team) Finalizing the rules and objective TPM Sample TPM Start Stirring Improvement Operator preparation for Autonomous maintenance Maintenance planning Operation and technology training Maintenance (Machine) data (history) management Implement TPM to improve continuously What can we benefit get from TPM? Productivity Increase efficiency Improve OEE Quality Decrease NCR 90% down Decrease customer compensation Cost 50%down TPM - The seven steps of autonomous maintenance TPM - The seven steps of autonomous maintenance TPM (Autonomous Maintenance) TPM - Focused improvement to make equipment more efficient Choose one machine Building improving team Finding improving point Making improving plan Action by plan Checking the result Implement to other points other machine TPM - Planned maintenance activities TPM - Technical training in equipment maintenance and operation All persons: Introducing TPM Operator: Operation Skill, 5S SOP operation Maintenance technician: New skill Engineer: skill, planning and management for machine TPM – Total Productive Maintenance Thank you very much for your Support TPM - Total Productive Maintenance A system to sustain the achievement of the maximum productivity Achieving the goals of TPM requires activities in eight key areas: 1) Focused improvement (kaizen) to make equipment more efficient 2) Autonomous maintenance activities 3) Planned maintenance activities 4) Technical training in equipment maintenance and operation 5) An early equipment management program 6) Quality maintenance activities 7) A system for increasing the efficiency of administrative and support functions (office TPM) 8) A system for management of safety and environmental issues Delivery Decrease inventory Satisfy customer request Safety Zero accident No pollution Moralization Increasing 5~10 times by impr