物流课程讲义8new.ppt

Product, Process, andSchedule Design (PPS) Questions before Facility Plans What is to be produced? How are the products to be produced? When are the products to be produced? How much of each product will be produced? For how long will the products be produced? Where are the products to be produced? Product Design Which product to be produced The detailed design of individual product Quality Function Deployment (QFD) Computer Aided Design (CAD) Concurrent Engineering (CE) Quality Function Deployment Was introduced in Japan by Yoji Akao in 1966 QFD is a method for developing a design quality aimed at satisfying the consumer and then translating the consumers demand into design targets and major quality assurance points to be used throughout the production phase. Process Design How the product is to be produced Who should do the processing “Make-or-Buy” Identifying required processes Selecting the required processes Sequencing the required processes Identifying Required Processes Make or Buy Parts List Bill of Materials (BOM) Strategic Analysis role of the process technology in providing a competitive advantage maturity of the process technology competitors technology position Parts List Part numbers Part name Number of parts per product Drawing references Bill of Materials (BOM) Selecting the Required Processes Process identification (selection) Computer aided process planning (CAPP) Variant , generative Output – processes, equipment, raw materials Route Sheet Process Identification Define elemental operations Identify alternative process for each operation Analyze alternative processes Standardize processes Evaluate alternative processes Select processes Route Sheet Data Requirements Component name and number Operation description and number Equipment requirements Unit times Raw material requirements Sequencing the Required Processes Assembly Chart Final product traces back to basic components Operation Process Chart Precedence Diagram Liaison Se