ME421 Heat Exchanger and Steam Generator Design.pptVIP

ME421Heat Exchanger andSteam Generator Design Lecture Notes 7 Part 2 Shell-and-Tube Heat Exchangers Basic Design Procedure Flow rates compositions, temperatures, pressures. Process Eng ? Design Eng Shell and head types, baffles, tube passes, etc. Preliminary design/analysis Use heat transfer and pressure drop correlations Preliminary Design Estimate heat transfer coefficients and fouling resistances. Tables 8.4 and 8.5 give h and U values for various cases Estimating h is preferred Table 8.4 With h, Rf’s, Rw, and overall surface efficiencies in case of fins on either side estimated, evaluate the overall heat transfer coefficient This is the most general expression, also estimate Uc. Take F 1.0 for counterflow HEX single tube pass , or F 0.9 for any even number of tube passes. Preliminary Design continued Estimate heat load Calculate ?Tlm,cf Estimate the size of the HEX This area is also related to tube diameter do and number of tubes Nt The objective is to find the number of tubes with diameter do, and shell diameter Ds to accommodate the number of tubes, with the given tube length. Preliminary Design continued Shell diameter, Ds is CL is the tube layout constant CL 1.0 for 90o and 45o, CL 0.87 for 30o and 60o CTP is the tube count calculation constant CTP 0.93 for one tube pass CTP 0.90 for two tube passes CTP 0.85 for three tube passes PR is the tube pitch ratio, PT/do Number of tubes, Nt is Rating of the Preliminary Design If HEX is available, skip preliminary design and proceed with rating only. If rating shows that Q and/or pressure drop requirements are not satisfied, select a different HEX and iterate. If not, preliminary design output is the rating input. Calculate the heat transfer coefficients and pressure drops. If length is fixed, rating output is outlet temperatures; if heat load is fixed, rating output is HEX length. Rating of the Preliminary Design continued Tube side: Chapters 3 4 for heat transfer co