热浸镀锌槽钢带表面之锌渣模型建立与制程参数之田口分析.docVIP

熱浸鍍鋅槽鋼帶表面之鋅渣模型建立與製程參數之田口分析 Development of Belt Surface Dross Deposition Model in a Molten Zinc Pot and its Parametric Analysis using Taguchi Method 研究生：陳柏安 Chen, Bo-an 指導教授：梁智創 Leong, Jik-Chang 【摘要】 本文利用數值模擬的方法研究並分析熱浸鍍鋅線鍍鋅槽浸入鋅錠時之流場，找出影響熱浸鍍鋅鋼板表面缺陷參數，可用於改善鋼板表面品質，以應對汽車工業中對於鋼板品質之高標準要求。本論文已研究8個對鋅渣附著於鋼帶表面有較大影響的關鍵參數，並且使用田口方法來判別出最有影響力之參數。鋅槽內產生渦流的的主要原因為鋼帶和輥輪銳角處所產生的吸力及排斥效應。當鋅錠存在於鋅槽中時，熱傳對流與質傳對流使鋅液往下沉浸，最後與向上流動之熱鋅液相互干擾，產生了更多的渦流。根據田口方法發現，鋼帶進入鋅槽的速度是所有參數中最關鍵的。這是因為鋼帶速度不僅僅影響到S/N比，而且還影響到品質特性。除了鋼帶速度以外第二重要的因子為FeZn7的活化能。根據本研究發現鋼帶內側之動壓力梯度較外側之動壓力梯度大。850mm之窄鋼帶內側之動壓力大約為外側之3倍，然而在1650mm之寬鋼帶內側之動壓力大約為外側之2倍。 關鍵字：連續式熱軋、熱浸鍍鋅槽、鋅渣、數值模擬、田口方法 【Abstract】 This thesis numerically simulated, investigated, and analyzed the flow in a CGL molten zinc pot with zinc ingot immersion. This thesis has investigated 8 crucial parameters that were believed to have great influence on dross adhesion on belt/strip surface. Taguchi method was also employed to identify the most influential parameters. Swirl flow within the zinc pot was mainly produced by the suction or repellent effect at the sharp angles between the strip and the rolls. With the presence of a zinc ingot within the zinc pot, thermal and mass convection took place drawing the zinc solution to submerge and eventually meet with the upward flow of heated molten zinc leading to additional swirl. Based on the Taguchi method, it was found that the speed of strip into the zinc pot was the most critical among the parameters considered because it affects not only the S/N ratio, but also the quality characteristics. In addition to the speed of the strip, the activation energy of FeZn7 is the second most important. According to current study, the dynamic pressure gradient was greater on inside than outside strip surface. For a 850 mm narrow strip, the inside dynamic pressure gradient was about three times of the outside one. However, for a 1650 mm wide strip, the inside dynamic pressure gradient was about twice the outside one. Keywords：Continuous hot dip, Hot