hydro-forming technology.pptVIP

HYDRO FORMING INTRODUCTION Hydro Forming High Pressure Water As a Punch Widely Used In Automobile Industry HYDRO FORMED COMPONENTS Fig. Automobile component Bellows Fig. Hydro formed handle bar Fig. Hydro formed T-junction METHODS OF HYDROFORMING Tube Hydro Forming Sheet Hydro Forming There are two types TUBE HYDRO FORMING To Produce Tubular Components High Pressure Process Plastic Deformation Manufacture Components At One Step Step 2 Step 3 Step 1 Fig. Final Product BENEFITS OF TUBE HYDRO FORMING Increased Strength to Weight Ratio’s Reduction In Weight Reduction In Production Cost Reduction In Number Of Manufacturing Stages Improved Stiffness, Torsion And Bending Rigidity Less Floor Area SHEET HYDRO FORMING To Produce Components Made Of Sheet High Pressure Process Two Stage Process Types Of Sheet Hydro Forming SINGLE SHEET HYDRO FORMING Hydro formed automobile component Hydro formed roof rail. Hydro formed chair DOUBLE SHEET HYDRO FORMING Structurally Closed Components Are Formed By This Process High Pressure Process APPLICATION SPECTRUM Automotive Components Well Suited To Hydro Forming Of Sheets. Outer Skin With Its Extreme Demand Of Surface Quality And Dimensional Accuracy Longer Outer Skin Parts For Passenger cars, Utility Vehicles And Truck Such As Goods APPLICATIONS OF SHEET HYDO FORMING Low capital cost Reduction in weight High process capability Reduction in cost of component FORMING LIMIT DIAGRAM Deformation In A Forged Part Is Analyzed From FLD If Both Major Minor Strains Are Positive Deformation Is Known As Stretching HYDRO FORMING PROCESS CONTROL Controller Plays A Virtual Role In Displaying, Monitoring And Controlling CONCLUSION Hydro Forming Is Not Solution For Manufacturing All Automotive Parts. This Process Is Economic And Weight of Components Can Be Reduced By Hydro Forming Just Like Transistor Revolutionized The Electronic