MUDA.pptVIP

MUDA What’s MUDA MUDA是什么 * Any type of waste elements that add no value to the product: i.e. Waiting, Transporting, Over production, Excess Motion, Inventory Defects, Human Touches. 任何一种对产品不增加价值的浪费都被称为MUDA，比如，等待、额外的搬运、过量生产、多余步骤、库存、报废、多余动作等。 Edit by Johnson Ying Processing 多余工序 Waiting停工等待 Motion多余动作 Inventory库存积压 Moving Things多余的搬运 Overproduction生产过量 Defects/Inspection产品缺陷 People 人的因素 Quantity 数量因数 Quality 质量因素 I WANT YOU TO HELP ELIMINATE MUDA! Eliminate Excess Work! 浪费1：多余的工序 Unbalanced activities … waiting for previous process 不必要或没有价值的额外步骤 Typical causes: 典型的成因 Work is not standardized 工作没有具体标准 Tasks are not simplified 工作任务安排不够简明扼要 Operations are not understood 工人不了解操作方法 Improvement ideas:改进建议 Automate the process 流程自动化 Eliminate non-value added steps 消除不产生价值的步骤 Combine steps/forms 合并工序/工位 Eliminate Wait … Smooth Flow 浪费2：等待 Unbalanced activities … waiting for previous process 工序间的产能不平衡——经常要等待上道工序、 Typical causes:典型成因 Idle time due to lack of “standard” operations 由于缺乏标准作业流程导致停工 Waiting for decisions (dispositions, inspections, materials, etc.) 等待决策（诸如工作安排、品质鉴定、停工待料等） Waiting for shared equipment 共用设备的使用等待 Improvement ideas:改进建议 Balance operations 平衡产能 Eliminate unnecessary approvals消除不必要的审批 Establish Single piece flow建立单件流生产机制 Eliminate hand-offs消除相互推诿的工作作风 Minimize Wasteful Movements … Movement ? Work 浪费3：多余的搬运 Motion that does not add value to the process 生产过程中的搬运不会给产品增加任何价值 Typical causes:典型的成因 Equipment/Office layout 设备、办公室布局不合理 Fixture design 固定装置设计不合理 Material storage 物料存放位置不合理 Improvement ideas:改进建议 Implement point of use 执行Lean的观念 Develop work cells 改善工作场地的布局 Transportation Holding extra material on shelves, racks, and floors控制好存放在货架、场地上的额外物资 Typical causes:典型的成因 Push production推动式生产 Over-ordering下单过多 Too many shelves货架太多 Too much floor space储存场地太大 Improvement ideas:改善建议 Reduce lead times缩短提前期 Establish kanban system建立看板机制 浪费4：库存积压 Efficient Use of Inventory … Not Just-in-Case Inventory Movement Does Not Equal W