编织带自动切带机电气控制重点分析.doc

中文摘要 本课题源于常州伟宇精密机械有限公司与常州轻工职业技术学院的合作项目。本文针对编织带自动切带机电气控制问题，应用台达ASDA-AB伺服控制器和ECMA电子换向式三相永磁同步交流伺服电机构成半闭环位置伺服控制系统，对切带机的走带进行控制，并选用三菱FX1S可编程序控制器与步科MT4300触摸屏构成主控制器，控制整机进行走带、打点、切断的顺序工作，整个系统可以实现手动运行、自动运行和预设工艺参数等功能。 本设计采用触摸屏作为人机界面，通过串口与PLC交换数据，实现输入操作与数据显示；采用PLC控制气动系统电磁阀并向伺服系统输出运行脉冲，实现切带机的运行控制；采用交流伺服系统实现走带长度位置控制；采用独立的温控仪实现热切刀的温度控制。 在对切带机电气系统使用的PLC及伺服控制技术分析的基础上，设计了电气控制系统的总体方案，给出了整机硬件电路与电气元件清单，进行了触摸屏组态画面设计和伺服控制器参数设置，结合PLC梯形图分析了程序设计思路与主要控制功能。 自样机安装后，进行了仿真与联机调试，测试了走带速度、切带精度等指标，并进行了试运行。测试结果表明：本次设计的电气系统应用在切带机上具有控制精度高、操作简便直观、工作可靠、生产效率高等特点，各项性能指标达到设计要求，现已投入小批量生产，供应市场。因此，本文提出的控制方案可满足许多类似工业控制场合的需要，为切带机电气控制提供了一条新的途径。 关键词：切带机，伺服控制器，伺服电机，PLC，HMI ABSTRACT This topic originated from the cooperation project between Changzhou Wei Yu Precision Machinery Co. and Changzhou Institute of Light Industry Technology.?For the electric control to the automatic cutting machine of braid, the paper applies Delta ASDA-AB servo controller and electronic commutation-type three-phase permanent magnet synchronous ECMA AC servo motor to constitute a semi-closed loop position servo control system for running control, and uses Mitsubishi FX1S programmable logic controller and touch panel MT4300 to constitute the main controller, to control the order of running, RBI and cutting. The entire system can achieve manual, automatic running operation and pre-process parameters and other functions.? The design uses the touch panel as man-machine interface, exchanges data with the PLC through the serial port, and achieves input operation and data?show. It achieves the running control of cutting machine by using PLC control system with pneumatic solenoid valve and output running pulses to the servo system, the length-position control of running by using AC servo system implementation, and temperature control of keen knife by using separate temperature controller.? The paper designs the overall program of electrical control system, gives the list of hardware circuits and electrical components,?illustrates the