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【机械类文献翻译】采煤机
英文原文
THE SHEARER
Shearer
Longwall equipment consists of three major components: the hydraulically powered roof support, the chain conveyor, and the coal-cutting machine.
The two different types of coal-cutting equipment used in coal mines are shearers and plows.
Plows are used in low seams, 42in. or less. The unit consists of steel construction equipped with carbon-tipped bits. This passive steel unit is engaged to a guiding system on the face conveyor. An endless round link chain powered by synchronized electric drives on each end of the face conveyor pulls the plow body at speeds between 120 and 420 ft/min along the face.
For the cutting process the plow has to be forced against the coal face. This is done by hydraulic cylinder attached to the gob side of the face conveyor and to the base of the supports, or by a separate hydraulic prop. Forces of between 1and 3 tons are applied per cylinder.
A plow drive is attached to each drive frame of the face conveyor. Only 30% to 60% of the drive power supplied to the plow is used for cutting and loading of coal; the remainder is lost in friction. This means that the power loss is considerably higher than that of a shearer, which uses 75% to 85% of its power for the removal of the coal. As a result, rather large drives are required at the face ends.
Although there are many models, the shearer has several common basic components. A double-ended ranging-drum shearer (Fig. 8. 1), for example, consists of four major components: electric motors, gearheads, haulage unit (power pack), and cutting drums.
The electric motor ranging from 300 to 1000 horsepower (223~750kW) is the power source for the shearer. It provides power to run the hydraulic pumps in the haulage unit and the gearheads for the cutting drum. The large-capacity shearers are generally equipped with two electric motors: one for the haulage unit and one gearhead and the other for the other gearhead and other ancillary equipment. The motors can be remotely controlled
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