100t糖化罐的設计.docVIP

PAGE \* MERGEFORMAT- 14 -生物工程课程设计说明书题目： 玉米淀粉糖化罐设计院系： 生物工程学院姓名： 王家昕学号： 1204s209指导老师： 徐庆阳目录1前言······························································22课程设计任务······················································23设计方案的拟定····················································24物料衡算··························································24.1制糖工序的物料衡算（每吨）·····································34.2衡算结果·····················································45热量衡算··························································45.1液化工序热量衡算·············································45.2糖化工序热量衡算·············································56水衡算····························································66.1糖化工序水衡算···············································67设备计算··························································67.1调浆槽·······················································67.2液化喷射系统·················································77.3调酸罐·······················································87.4糖化罐······················································97.5糖化罐外接管道··············································127.6板框压滤机·················································137.7糖液储罐···················································137.8高位碱罐···················································137.9生产中使用的泵·············································131.前言双酶法是通过淀粉酶将淀粉液化和糖化酶将其糖化成葡萄糖的生产工业。整个工业可分为两步：第一步，液化过程，用α-淀粉酶将淀粉液化为糊精及低聚糖，使淀粉可溶性增加。第二步，糖化，利用糖化酶将糊精或低聚糖进一步水解，转变为葡萄糖。其优点在于：酶的专一性，水解糖液浓度高。酶解条件温和，降低设备强度，可在较高的淀粉浓度下水解，水解液还原糖浓度高达30%以上，淀粉乳浓度高，制得的糖色浅无苦味，质量好，也适用于粗淀粉。其缺点：酶反应时间长，夏天糖液容易变质，糖液过滤困难，设备较多，须具备专门酶培养条件。综上所述，本设计将拟采用双酶法制糖工艺。工艺技术要点：1.调浆配料，根据需要，将淀粉乳调成15-20°Bé。用Na2CO3水溶液调pH6.4-6.5。CaCl2用量为干淀粉的0.15-0.3%，如果水中Ca2+超过50mg/l,也可不加CaCl2。α-淀粉酶加量按10-12单位u/g干淀粉计算。2.喷射液化，其规格根据需要选定，一般工作蒸汽压力0.4MPa，淀粉乳供料泵压力0.2-0.4MPa。喷射温度100-105℃，层流罐维持95-100℃，液化时间60min，以点色反应程棕红色即可。然后液化液经130-140℃灭酶5-10min，再经板式换热器，冷却至70℃以下，进入糖化罐。从换热器出来的热水供配料和洗滤渣用。3.糖化，糖化温度60±1℃，pH4.0-4.4,糖化酶加量按100-12u/g干淀粉计算。糖化时