注塑-电话机听筒外壳（中诺）模具设计-正文.docVIP

电话机听筒外壳（中诺）模具设计 摘要：为了设计出能快速做出高质量制件的模具，需要采用新型的方法来设计电话机听筒外壳（上、下）的模具。 采用Pro／Engineer来实现电话听筒的三维设计及模具成型零件设计，分析制件的成型质量和完成分型面的设计，再采用EMX组件来实现模架的装配，并在产品设计及模具装配过程中，辅助以必要的理论计算，将数字化设计与理论计算结合起来，可以大大缩短产品研发周期、模具设计周期，提高产品设计及模具设计的准确性、产品成型质量，降低产品研发、模具设计成本。 运用Moldflow软件对电话听筒的注塑成型进行仿真，获得流动过程中的最大注射压力、注射时间等参数，预测注塑成型质量。通过浇注系统注塑成型流动模拟结果，得出了浇注系统的最优布局以及合理的工艺参数；同时比较三种不同仿真冷却效果，优化了模具冷却管道设计。根据以上的分析结果，确定了最佳的注射模结构和成型工艺，成功地避免了塑件注塑成型出现的缺陷，为生产优质塑件提供了强有力的保障。 关键词：模具设计；Pro/E；EMX；Moldflow；优化设计 The Mold Design of The Telephone Receiver’s Outer Covering(CHIND-E) Abstract：In order to design the mold which can make the high quality workpiece quickly, a new method is needed to design the mold of the telephone receiver’s outer covering (the upper shell, the lower shell). Adopted Pro/Engineer to implement three-dimensional design and mold volume design of the telephone receiver, and analyzed shaping quality of part and designed the parting line by Pro/Engineer, then utilized EMX to accomplish the assemblage of the mold with the assistance of essential theory calculate mixed with figure design. It would not only shorten the cycle of product research and mold design, improve the preciseness and the product shaping quality, but also lower the cost of the research. The injection molding of the telephone receiver is simulated by Moldflow software . The parameters such as the temperature at the flow front, the maximum injection press and the injection time etc. are obtained. Then the quality of injection molding is predicted. By flowing simulation results of injection molding of the pouring systems, the optimizing layout of pouring system and the reasonable technologic parameters are obtained. By comparing with the imitation of three cooling result, the cooling pipeline design of injection mould is optimized. Based on the analysis results, the best structure of the injection mold and molding technics are confirmed. The disfigurements in injection molding of the part are avoided successfully and using this method c