淮钢弹簧钢生产工艺案例20111122.pptx

淮钢弹簧钢60Si2CrVAT生产《炼钢》2011.10工艺路线90吨转炉—100吨LF—100吨RH—喂线（钡处理）--大圆坯。重要工艺设备参数：设备项目参数LF公称 容量100t平均钢水量100t变压器额定容量18MVA升温速度3~4℃/min处理周期30~40minRH公称容量100t插入管内径450mm循环流量95t/min极限工作真空度67Pa真空处理时间15~20min工艺说明转炉冶炼：1、控制出钢前的磷含量，要求出钢[P]≤0.005%；2、控制出钢过程，避免钢水增磷。LF: 1、采用高碱度CaO-Al2O3系精炼渣，渣碱度≥4，渣中ω(T.Fe+Mno)≤0.5%；2、控制 LF 气氛为弱还原性，避免炉渣氧化；3、采用软吹Ar弱搅拌；3、采用钡（钡-硅线）处理，减少夹杂物与改善性能；RH处理，精调成份、去除夹杂、降低[H]；精炼后采用 Ar软吹10~15，均匀成份，进一步降低夹杂物，以减少全氧量。连铸：1、全程保护浇铸；2、过热度控制在10~15℃；3、拉速稳定；4、采用结晶器与铸流电搅。轧制：1、开轧1010~1100℃，终轧780~820℃；2、轧后入坑缓冷，入坑温度≥350℃，保温≥24h且温度≤150℃方能出坑。控制结果各工序关键技术：转炉终点至LF：LF脱硫：炉号出钢ω[P]%到LFω[P]%增ω[P]%115840.0050.0090.004115850.0050.0070.002115860.0050.0100.005115870.0050.0080.003115880.0050.0080.003115890.0060.0070.001炉号出钢ω[S]%LF脱硫ω[s]%脱硫率（%）115840.0140.001920140.001920190.001940280.001960280.003890460.00295.65控制结果RH脱氧及脱氢：连铸坯缺陷炉号结束ω[O]ppm结束ω[H]ppm115842.20.8115851.80.8115861.50.9115871.80.9115882.01.0115892.10.9炉号一般疏松中心疏松缩孔残余锭型偏析115840.50.500.5115850.50.500.5115860.50.500.5115870.50.500.5115880.50.500.5115890.50.500.5产品品质产品化学成份：产品夹杂物：炉号[C]%[Si]%[Mn]%[P]%[S]%[Cr]%[V]%[Al]%[O]ppm[H]%115840.621.690.640.0110.0031.080.1550.0158.11631.660.630.0100.0021.090.1540.0187.00621.650.630.0100.0011.090.1530.0209.51631.650.630.0100.0011.090.1550.0215.91631.640.620.0100.0021.090.1500.0205.71621.640.620.0090.0021.120.1480.0195.50.96Min0.621.640.620.0090.0011.080.1480.0185.50.90Max 0.631.690.640.0110.0031.120.1550.0219.51.10平均0.6251.6550.6280.0100.0021.0930.1530.0196.950.995炉号规格Φ（mm）A粗A细B粗B细C粗C细D粗D细晶粒度115853300.501.000.501.07.0115852500.501.000.500.57.0115862100.500.500.500.57.0115872500.500.500.500.57.0115872100.501.000.500.57.0115892500.500.500.500.57.0产品品质力学性能结果：铁道部产品质量监督检验中心的检验报告显示，淮钢的铁路弹簧钢圆钢通过该中心500万次疲劳试验，高于300万次的国家标准。炉号规格Φ（mm）Rel/MPaRm/MPa伸长率A/%断面收缩率Z/%热处理工艺11585331750195010.0/10.032.0/31.5925℃油淬，410℃回火11585251740195010.0/10.031.0/30.5925℃油淬，410℃回火11586211770197011.0/10.032.0/31.0925℃