Basic Drawing Training NEW-2.pptVIP

BASIC MECHANICAL DRAWING DESIGN c. Drawing Know How c.1. Hexagon socket head cap screws and related dimension Dimension of bolts and counter-bores for hexagon socket headed bolt Screw Nominal Diameter (d) M3 3.4 6.5 3.4 M4 4.5 8 4.4 M5 5.5 9.5 5.4 M6 6.6 11 6.5 M8 9 14 8.6 M10 11 17.5 11 Bore Diameter (d’) Counter-bore diameter (D’) Counter-bore depth (H”) Figure Normal Design Engaging Bolt Length = Screw Diameter X 1.5 times ex. M6, 6 x 1.5 = 9 mm (engaging bolt length) Thread Hole Length = Screw Diameter X 2 times ex. M6, 6 x 2 = 12 mm (screw bore length) BASIC MECHANICAL DRAWING DESIGN Normal Design Engaging Bolt Length = Screw Diameter X 1.5 times ex. M6, 6 x 1.5 = 9 mm (engaging bolt length) Thread Hole Length = Screw Diameter X 2 times ex. M6, 6 x 2 = 12 mm (screw bore length) M3 0.5 2.4 M4 0.7 3.25 M5 0.8 4.1 M6 1.0 5.0 M8 1.25 6.8 M10 1.5 8.5 M12 1.75 10.2 M14 2.0 12.0 M16 2.0 14.0 M18 2.5 15.5 M20 2.5 17.5 Screw Nominal Diameter (d) P Pitch Drilled Hole for Tapping Tap Base Specification (Machining) BASIC MECHANICAL DRAWING DESIGN c.2. Fits and Tolerances Tolerance are used to control the variation between mating parts like shaft and a bearing because it is impossible to make parts to an exact size. ‘Fit’ is the term used in relation of mating hole and shaft. Hole Shaft base system - ‘Hole Basis System’ has a constant size of hole and varies the diameter of shaft to suit. - ‘Shaft Basis System’ has a constant size of hole and varies the diameter of shaft to suit. Classes of Fit - Clearance Fit; mating of shaft and hole wherein the shaft is always smaller than the hole, even under maximum condition. - Interference Fit; the shaft is always slightly larger than the hole even under minimum conditio