《毕业论文抛丸机滤筒除尘系统技术改造设计与实践》.docVIP

抛丸机滤筒除尘器技术改造设计与实践 摘 要 介绍了宝钢股份厚板部抛丸机滤筒除尘器运行中存在的主要问题，经过论证，提出了解决方案，改变了滤筒布置方式和脉冲清灰方式，减小过滤阻力。改造后原有除尘器继续保留，作为应急备用机，新建除尘器和原有除尘器需同时与抛丸机PLC建立通信，首次实现了两台除尘器分别与抛丸机联锁控制并可切换，而且均可在同一个HMI画面上进行操作。工程投产运行表明，改造方案正确，获得满意效果，为抛丸机滤筒除尘器改造积累了经验。 关键词 抛丸机 滤筒除尘器 改造设计 联锁控制 切换 Design and Practice of Technical Reformation to the Pleated Element Filter which is Corollary Equipment of Shot Blasting Machine Abstract This paper states the main problem of the pleated element filter which is corollary equipment of shot blasting machine that is used in heavy plate mill of Baosteel. Through argumentation the solution is provided. By changing filter-barrel arranging pattern and pulse back-blowing pattern, we could decrease the filtering resistance. After renovation previous dust filter is retained as a spare machineto for emergency. The newly-built dust filter and previous dust filter should communicate simultaneously with PLC of shot blasting machine. For the first time we could achieve two dust filters interlock control with one shot blasting machine and could easy switch. All the operating is at the same HMI. Since the project was put into operation it shows transformation plan is correct, obtains the satisfactory effect and accumulates experiences for technical reformation to the dust filter which is corollary equipment of shot blasting machine. Key words shot blasting machine, pleated element filter, technical reformation, interlock, switch 0 引言 滤筒式除尘器是20世纪80年代由美国唐纳森公司在袋式除尘器的基础上生产的一种新型除尘器，采用新型滤筒为滤料，使其具有效率高、阻力低、维护管理简单、体积小、单位体积过滤面积大、结构紧凑、更换滤筒方便、高性能等优点[1][5]。除尘器的过滤阻力和过滤效率是两个最重要的指标，如果设计或使用不当，其出现的问题也非常明显，造成的后果也很严重。本工程就是抛丸机滤筒除尘器出现问题后的技术改造设计。由于改造设计受诸多现有因素的约束和限制，因此除涉及滤筒除尘器本身的技术改造外，还要考虑上下游相关联的内容。经技术改造后，问题解决，获得满意效果。 1 概述 1.1抛丸机滤筒除尘器简述 宝钢股份厚板部5m单元热处理线现有抛丸机及配套除尘装置1套。抛丸机是利用丸料高速运动，击打钢板表面，以清除钢板表面的氧化铁皮等杂物，击打时产生大量的金属粉尘，需要进行除尘，粉尘粒径较大，浓度较高。 除尘装置主要包括除尘器一台、除尘风机两台、除尘管道及电控装置。除尘器的过滤部件为滤筒，滤筒斜置，过滤材料为滤纸，清灰采用脉冲阀按照设置的顺序依次脉冲清灰，使系统恢复低阻力运行[2]，由滤筒上清除下来的粉尘经灰斗直接进入灰箱，人工定期外排；除尘风机为离心风机，安装在除尘器清洁室