《连接工程及自动化工装设计焊接课程设计》.docxVIP

《连接工程及自动化工装设计焊接课程设计》.docx

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专业课程设计夹轨器支架连接工程及自动化工装设计学生姓名 X X 学生班级 材料成型及其控制工程XXXX班 学生学号 XXXXXXXXXX 手机号码 XXXXXXXXXXX 华中科技大学材料科学与工程学院2015年1月目录一、总体方案要求 1.1产品结构介绍·············································031.2产品技术要求·············································05 1.3产品结构特点与加工标准································051.4 原材料及其性能要求·····································061.5加工方法与设备···········································071.6焊接成形方法··············································081.7焊接工艺参数··············································091.8产品检验···················································10二、生产制造工艺过程2.1原材料的购买··············································112.2原材料的预处理···········································122.3备料·························································132.4焊接·························································162.5焊接质量检验··············································182.6加工孔及螺纹··············································192.7涂漆·························································192.8包装·························································19三、生产工艺卡······················································20四、焊接工艺卡······················································26五、焊接装配工艺装备··············································31六、参考文献·························································33一、总体方案要求1.1产品结构介绍 根据所给的二维图纸,在NX8.5中绘制出夹轨器支架的三维立体图,能对该零件的结构组成有一个更清晰的认识。该零件的结构如下:图1.夹轨器支架斜二测视图图2.夹轨器支架俯视图图3.夹轨器支架剖视图由于该夹轨器支架具有比较高的对称性,根据以上三幅图片即可对其组成结构有一个清晰的认识。另该夹轨器钢材组成如下(未标注材料为Q235-B):钢板:10mm×120mm×120mm钢板:12mm×36mm×426mm钢板:10mm×370mm×783mm 2块钢板:12mm×93mm×426mm钢板:10mm×306mm×746mm 2块钢板:12mm×20mm×278mm 2块钢板:6mm×188mm×73mm 2块钢板:8mm×373mm×290mm钢板:6mm×177mm×73mm 2块钢板:10mm×370mm×281mm钢板:8mm×290mm×73mm钢板:8mm×363mm×281mm 2块钢板:12mm×426mm×390mm钢板:10mm×Φ280mm角钢:∠70mm×70mm×8mm-241mm 2块(Q235-A)槽钢:C200*75*9mm-370mm 2块(Q235-A)1.2产品技术要求(1)由于我国至今尚未专为钢结构制定焊接工艺评定标准,目前钢结构焊接工艺评定规则主要依据美国AWS《钢结构焊接法规》ANSI AWSD1.1 96 “钢结构焊接法规”有关章节的规定。且焊接加工过程要符合GB 9448-1999《焊接与切割安全》相关规定的要求。(2)根据EN ISO 5817标准确定质量等级,并

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