本科毕业论文---儿童早教机模具的建模及装配有附录.docVIP

摘 要 传统的加工方法二维工程图为，加工出来的模具成型质量低于三维设计软件Pro/e，对模具设计建模装配，对成型过程进行有效预测实际生产可能出现的问题，产品工艺参数。通过对相关工艺参数的调整，模具设计方案。有效地缩短了产品的研发周期、模具设计周期和加工周期, 提高了模。 关键词：注塑模具；；模具设计；有限元 ABSTRACT The traditional method of mold design and manufacture is based on two-dimensional engineering drawings; it has high demand on the experience of designers and workers. Not only its cycle is long, requires testing molds repeatedly, and also with a low forming quality. The topic researched in this paper is by means of 3D design software called Pro/e, which can design, mould and assemble for kid-learning mold; it also can realize the rationality of molding structure on the whole. Then through the computerized finite element simulation analysis for the plastic parts forming process, we can predict the possible problems of actual production effectively and also make sure of the best parameters of molding process. Through the adjustment of related parameters, we could improve the defects of original mould design project. The using of CAD/CAE technology for kid-learning mold design and computer simulation analysis, not only shortens the product development cycle, mold design cycle and processing cycle effectively, but also improves the successful rate of once mold testing. Key words：Injection mold; Forming; Mould design; inite element simulation analysis 目录 1绪论 1 1.1我国注塑模具发展现状与发展趋势 1 1.2课题研究的目的与意义 2儿童早教机前壳模具设计 2.1塑件成型工艺性分析 2.2模具设计 2.3注塑机选型 10 2.4浇注系统设计 2.5推出机构设计 2.6成型零部件设计 2.7结构零部件设计 2.8冷却系统 30 2.9本章小结 3模具三维实体造型 34 3.1塑件三维造型 34 3.2实体分模 3.3模架的创建 36 3.4本章小结 4塑件成型过程的计算机模拟分析 38 4.1有限元分析方法的基本思想 38 4.2 MOLDFLOW简介 4.3模拟分析计划 39 4.4最佳浇口位置分析 4.5现有方案流动分析 4.6产品成型分析 4.7本章小结 5总结与展望 51 6参考文献 52 7致谢 53 8附录一 54 9附录二 67 1绪论 1.1我国注塑模具发展现状与发展趋势 根据塑料成型工艺方法的不同，通常将塑料模具分为注塑模具、压缩模具、传递模具、挤出模具、中空吹塑模具、热成型模具等。目前，塑料模具在整个模具行业中约占30%左右，而整个塑料模具市场注塑模具需求量最大。企业处于需要技术改造、技术创新、提高产品质量、加强现代化管理以及体制转轨的关键时期。2007年销售额亿，同比增长2%，出口亿美元，同比增长3%，均居世界前列。在我国，广东、上海、浙江、江苏、安徽是主要的注塑模具生产中心，其中广东占我国模具总产量的四成