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Home work 3 Summarize cutting mechanisms of abrasive jet cutting on ductile materials, and compare with the mechanism of pure water jet cutting on brittle materials. chapter 5 Abrasive Jets for 5 hours Road map of chapter 5 1 Generation of AWJ 2 Effect of AWJ parameters on the cutting results 3 Premixed abrasive jet or abrasive suspension Jet 4 Tips for applications of AJ Description of abrasive particles AWJ cutting physics 1.1 Reasons for Generating of AWJ Features of water-only jet cutting: Advantages: Disadvantages: 1.1 Reasons for Generating of AWJ In order to increase water jet cutting capability, many techniques have been devised such as the following new jets: (1) Cavitating jets (2) High-frequency jets (3) Pulsating waterjets (4) Use of polymer additives (5) Elevated-temperature waterjets (hot jets) (6)? Abrasive water jets 1.2 Methods for Generating of AWJ First commercial AWJ system was introduced in 1983 for glass cutting in England. After 1983, AWJs can be formed by : Single waterjet (side abrasive feed) Multiple waterjets (side abrasive feed) convergent or parallel Annular waterjets (central abrasive feed) Abrasive layer Direct injection of abrasive 1.2 Methods for Generating of AWJ 1.2 Methods for Generating of AWJ Classification of abrasive jet: Abrasive water jet --- post-jetting mixed abrasive jet Abrasive suspension jet -- Pre-mixed abrasive jet 1.3 Components for Generating of AWJ 1.3 Components for Generating of AWJ 1.3 Components for Generating of AWJ AWJs for cutting, turning, and drilling all consist of the following common components: High-pressure producer ---pump Abrasive delivery system AWJ nozzle assembly Traverse and control system Catcher 1.3 Components for Generating of AWJ Intensifier, generally greater than 300 MPa. Intensifier 1.4 Typical Specification for AWJ Typical Specification for an instance: water flow rates: Qw = 0.1 liter/s power levels: W = 40 kW or
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