梅钢150t转炉铁水脱硫站优化工艺设计.docVIP

150t转炉铁水脱硫站工艺优化设计 摘要：梅山炼钢厂在对现有的铁水脱硫工艺实施的升级改造项目过程中，根据现有铁水脱硫设备老化、工作环境差、工序布置不合理等实际情况，为满足新增产量100％脱硫的需要，在铁水脱硫工艺布置、工艺技术的选择、设备改进等方面进行了优化设计。新建成的150t铁水脱硫工序，工艺布置在加料跨内按工艺次序成倒罐—铁水脱硫—转炉的有序排列。铁水脱硫工序形成了两站三工位脱硫中心、后扒渣的总体设计方案。实践证明该铁水脱硫站的优化设计实现了预期效果。新铁水脱硫站理顺了铁水供应物流关系、提高了铁水脱硫喷吹扒渣效率、改善了除尘效果。 关键词：铁水脱硫 复合喷吹 扒渣 除尘 Optimized Design of Meishan 150t BOF Hot Metal Desulphurization Process Li Yingjie Shen Guoqiang Chen Deliang （Meishan Steel Making Plant（Meishan Steel Making Plant ，Yuhuatai， Nanjing city，Jiangsu Province，China 210039） Abstract: When Meishan Steel making plant has implemented the project of upgraded the existing hot metal desulphurization(HMD)，technicians of the plant formed a design outline through enough analysis and argument about the choice of the desulphurization process,process layout,equipment improvement and so forth In order to satisfythe need of 100% HMD. They designed the new HMD according to the existing problems of plant，for example，aging equipments，badly operating environment，irrationality layout. The process facilities of new plant in converting bay is lay from hot metal converter,HMD to BOF in right process way. The new HMD plant generally consisted of one desulphurization center with three treatment units and three back slag skimmer. Practice proved that the optimized design of the HMD plant winned great success because of the operating new HMDs layout in right sequence,desulphurization and skimming advance and dedusting improvement. Key words:Hot metal desulphurization(HMD) co-injection slag skimming dedusting 1. 前言 随着梅钢炼钢前后道工序的产能建成投用，炼钢工序成了生产的瓶颈，公司需对梅钢现有炼钢系统进行技术改造，使其生产规模达到年产合格板坯350万t。 梅钢现有炼钢车间的主要工艺设备有：1套铁水罐顶喷镁基铁水脱硫装置、2座150t顶底复吹转炉、2座在线吹氩喂丝站、1座150tLF精炼炉、1座150tRH真空脱气装置。现有条件下，工艺设备的设计产能、品种无法满足炼铁、连铸、热轧、冷扎工序匹配的要求。 炼钢车间现有铁水脱硫工序存在超负荷运行、行车物流不畅和设备故障多问题。在炼钢系统技术改造项目确定了在预留位置增加1台150t的转炉，在此方案前提下，加料跨的工艺布局和铁水脱硫工序的方案整合一直困扰着炼钢厂。为使炼钢车间的工艺布置合理，调度顺行，选择一套节约、环保、高效的铁水预处理方案一度成为炼钢项目可行性研究阶段的焦点。 2. 梅钢铁水脱硫工序的现状及分析 2.1铁水脱硫工序分析 炼钢车间技术改造项目实施前，有套1＃镁基复合喷吹的铁水脱硫装置布置在加料跨内东侧，倒罐坑布置在脱硫