汽车紧固件及质量控制(论文资料).pptVIP

质量控制 主动质量控制 从日常工作着手 从小事做起 质量控制流程的制定 质量控制与设计试验同步 利用现代质量管理技术手段 (质量状态分析6?, 鱼刺图等) 增强职工的质量管理意识(TQC) 汽车紧固件 紧固件种类 螺栓螺帽(Bolt Nut) 螺钉(Screw) 垫片(Washer) 销子销键(Pin Key) 卡箍夹片(Clips Push-Pins) 捆扎条，固定带(Tie-Strap Tape) 粘合剂(Adhesives) 紧固件的重要性(1) There are over 1,200 threaded fastener joints for average vehicle. This means that there are over 1,200 opportunities for joint-related failures! 紧固件的重要性(2) If we lack knowledge of threaded fastener joint design, we could contribute to customer dis-satisfaction that results from: Squeaks, rattles, and other undesirable noises Warranty repairs Field Service Actions (i.e., recalls or campaigns) 紧固件的重要性(3) Poor threaded fastener joint design is a major contributor to warranty Over design that increases vehicle cost and weight Ergonomic issues in the assembly plant Unachievable process capability High repair costs Program delays 怎样合理的使用紧固件(Threaded Fastener)获得可靠的连接(Joint)？ 紧固件连接的基本原理: Ultimate tensile strength Yield strength Proof load The contact surface, etc. 功用: Attach (holds parts together) Position Provide for disassembly 适用范围和环境 紧固件扭矩的选择 标准化以及表面处理 紧固件扭矩的选择(1) 紧固件扭矩的选择(2) Proof load: the highest tensile strength a bolt can withstand without incurring any permanent deformation. Identifying proof load is the key to consider joint strength and decide the tighten torque. Proof load is generally 90% of the stress necessary to cause yield. Proof load = Clamp Load = Normal Pressure Force 紧固件扭矩的选择(3) Tighten torque = Proof Load x K x Dia. K = f(Geometry, Friction Coefficient) Dia.= Nominal Diameter The torque final settings by Fastener Lab Torque to yield/angle to turn Torque to a specific torque number and hope its correct. Torque to maximum stretch yield 紧固件扭矩的选择(4) Normal Distribution Dark blue is less than one standard deviation from the mean. For the normal distribution, this accounts for 68% of the set while two standard deviations from the mean (blue and brown) account for 95% and three standard deviations (blue, brown