FlowProductionLineDesign流线化生产线设计VerB综述.pptVIP

* Operator Task Assignment 分配作业员工作 Below is an example to illustrate the basic steps. It is concerned with the assignment of operator tasks of a sewing line for producing front panel part of pants. The value stream / process flow diagram with human work times (HT) is given on the next page. 下面是一个例子说明的基本步骤。它关于把一条生产裤子前幅的車缝线的工序,分派予作业员。相关的价值/工艺流程图与其人时（HT）可見于下一页。 Example 例 Daily Production Output 每日产出 = 450 pcs件 Working Hours工作时间 = 10 hrs 小时 No. of operators 作业员数目 = 6 Assumptions 假设 : No skills constraint, i.e. all operators can do all operations 没有技术的限制，即所有作业员可以完成所有的工序 All operations have unique machine setup. Hence, each operation needs at least one machine 所有的工序具有独特的机器设置。因此，每个工序至少需要一台机器 * Operator Task Assignment 分配作业员工作 Value Stream / Process Flow Diagram 价值流程图 23” 46” 21” 4A-1 40” 4A-2 28” 20” 60” 107” 132” 1 2 3 4 5 6 7 開脾袋 Open front pocket 打后褶 Sew back dart 燙后褶 Iron back dart 開後袋 Open back pocket 車後袋 A Sew back pocket A 車後袋B Sew back pocket A 封後袋 Close back pocket 後袋嘜 Attach pocket label (A) 後袋嘜 Attach pocket label (B) 0A 4A * Operator Task Assignment 分配作业员工作 TT = 10*3600 450 = 80 sec 秒 1. Compute 计算 TT Determine number of machines 确定机器数量 The human work time (HT) of all operations, except operation (6) and (7), is less than TT (80 sec). Since different machine / setup is assumed, one machine is allocated to each operation. 所有工序的人时（HT），除工序（6）及（7）, 都较 TT（80秒）少。而由于假定不同机器设置，故需分配一台机器予每个工序 For operation 对于工序 (6), No. of machines 机器数量= [ 132” / 80” ] = 2 For operation 对于工序 (7), No. of machines 机器数量= [ 107” / 80” ] = 2 * Operator Task Assignment 分配作业员工作 6 106” 6 106” 3 21” 4A-1 20” 4A-2 27” 7 130” 2 45” 7 130” 5 59” 4 40” 1 23” 3. Layout Design 布局设计 Based on the process flow and number of machines, the line layout is designed as below. It includes the operation code and HT associated with each machine. 根据工艺流程和机器数量，线布局设计如下。它包括工序代码和每台机器相关的TT。 * Operator Task Assignment 分配作业员工作 6 132” 6 132” 3 21” 4A-1 20” 4A-2 28” 7 107”