吉利汽车水性漆设计方案课题.doc

吉利美日项目 水性漆工艺参数及设备设计方案 2008.2 第一部分：吉利公司提供的涂料厂家的水性漆资料 BASF公司（上海） 水性漆的存储环境要求（+5℃ to +30℃） 建议使用的施工参数 涂料 （水性） 喷房环境 挥发 烘烤条件 工作窗口 可调整范围 空气流速 时间 空气流速 Water borne primer 23±2℃ 65%±5% 20-28℃ 55%-75% 0.3-0.5m/s ≥5min 0.3-0.5m/s 8min to 60℃ + 5min to160℃ +20 min 160℃ object Water borne Basecoat Matallics Solids 23±1℃ 65%±5% 23±1℃ 65%±5% 20-28℃ 55%-75% 20-28℃ 55%-75% 0.3-0.5m/s 0.3-0.5m/s ≥1.5min 4-5min 0.3-0.5m/s 0.3-0.5m/s Force flash off a. 1.5min infrared 2000m3/h.m b. 2.5min hotair 2000m3/h.m Air tempature:60-80℃ Air humidity:10g H2O/kg air c. 1.5min cooling 4000m3/h.m Air tempature:20-25℃ Clearcoat(1k) 23±1℃ 60%-75% 20-28℃ 50%-75% 0.3-0.5m/s ≥6min 0.3-0.5m/s 20 min 140℃ object Clearcoat(1k) 23±1℃ 60%-75% 20-28℃ 50%-75% 0.3-0.5m/s 6±1min 0.3-0.5m/s 15 min 140℃ object 二、PPG公司 Basecoat Heated Flash Goal is to achieve “Wet film BC solids” of 85-92% going into clearcoat zone Minimum 1-2 minutes ambient flash in booth after spray Typically 3-5 minutes at 70-90oC PPG WB Basecoat/ Clear Operating Requirements Primer Body Temp. before BC Application 35C Booth Temp RH 24oC ?1Co, 65% ?5% Paint Supply Temperature 23-25 oC Bake Window Clear Bake 140oC @ 20 min BC Heated Flash-Off Requirements 3 min 70C (total 5 min-w/heat up) Film Build Requirements met/mica 12-18μ, CC HTC 45μ ?5Cμ Waterborne Product Information Application Volume Solids – 18% to 23% Application Weight Solids – 20% to 25% Application VOC – 108 to 152 g/L Film Build Metallic 15-18 microns Solid White 20-25 microns Water Borne Primer Surfacer Appearance: Best in Class LW, SW and Filling Properties Chip: Meets Highest Relevant Market Demand Robustness: To Process Needs Manufacture; Bake; Spray; DFT; Repair; Bake: 140oC and 160oC Capable Film Build: 25 35 micron Capability 三、关西涂料（湖南湘江） 有效版本号：2007-8-15 产 品 说