ppt课件-7 - l2设备成本。ppt - departmentof化学（7- l2- equipment costing.ppt- departmentof chemical）.ppt

Equipment Costing Chapter 22 (p558-597) CH EN 4253 Terry A. Ring 6/10th scale up/down Factor Used for scaling the total capital cost for a chemical plant of a different size Cost2/Cost1 = (Capacity2/Capacity1)0.6 Accounts for economy-of-scale Accounting for Inflation Cost to purchase = Base Cost*(I/Ibase) Base Cost, CB, = Historical price at Ibase I is a Cost Index at present time Chemical Engineering, CE, Plant Cost Index Marshall and Swift (MS) Equipment Cost Index Nelson-Farrar (NF) Refinery Construction Cost Index Engineering News-Record (ENR) Construction Cost Index Cp(I) = Cp(Ibase)*(I/Ibase) Cp(Ibase)=FT*Fm*Cbase(Ibase) Cost Estimate Methods Order of Magnitude Estimate Method of Hill Marshall Swift for I/Ibase Six Tenths Rule for Production Capacity CTCI-2 (I)=CTCI-1 (Ibase)*(I/Ibase)* (Capacity2/Capacity1)0.6 Study Estimate (±35%) Method of Lang CTCI=1.05*fL-TCI ∑ (Ii/Ibase-i) Cp-i Lang factors for different types of Plants Solids -3.10, SolidsFluids 3.62, Fluids 4.73 Sum over all major equipment Preliminary Estimate (±20%) Method of Guthrie Bare module cost, CBM= Cp-base(I/Ibase)[FBM+(FdFpFm-1)] d= design factor, p = pressure factor, m =materials factor CTCI= ∑ CBM_i Quote Estimate Purchase Costs for Equipment Size Factor, S, depends on type of equipment Cp(Ibase)=A*(S)b Cp(Ibase)=exp(Ao+A1[lnS]+A2[lnS]2+…) Your book gives 2006 base costs Ibase = 500 (2006) average Pumps Electric Motors Pump Types (Centrifugal, Gear, Plunger) Centrifugal Pump Size factor, S=Q(Head)0.5 Base Cost, CB=exp(9.2951- 0.6019[ln(S)] +0.0519[ln(S)]2) Cp=FTFMatCB Fm materials factor see Table 22.21 FT pump type factor see Table 22.20 Other types of pumps have different CB formulas Electric Motor to drive pump Size Factor=Power consumption, PC=PT/ηp/ηM=PB/ηM=QHρ/(33,000ηpηM) Q= flow rate, H = head, ρ = density Efficiencies (pump and motor) are a function of flow rate and break horsepower (power without any losses), respectively CB=exp{5.4866+0.013141[ln(PC)]+0.053255 [ln(PC)]