[C2排气系统设计流程简介21.ppt

排气系统设计流程简介Exhaust System Design Report  ---以C2项目为例 (C2 Project) 汽车工程研究院乘用车所 Passenger Car Department2006.04.13 一、设计输入信息的收集 1、主要技术参数（C2项目匹配DA4G18发动机） ① 发动机的额定功率和最高转速（73.5kw/6000rpm） ② 发动机排量，是否是增压发动机（1.584L 非增压） ③ 发动机的排气噪声频谱 一、Collecting input information 1.Main technical parameter of engine (project C2 matching engine DA4G18) 1.Engine rating power and top rotation speed (73.5km/6000rpm) 2.The displacement of engine, engine with (or without) supercharger (1.584L engine without supercharger) 3.The frequency- register of engine exhaust- noise 一、设计输入信息的收集Collecting input information 2、整车底盘参数 ① 排气管布置、走向及相邻零部件的位置要求 ② 三元催化与消声器安装位置及空间大小 ③ 排气管的总长度及悬置点位置 2.Chassis parameters of the whole vehicle 1.Layout of the exhaust gas pipe，direction and position request of near parts 2.Install position and space of the catalytic converter and muffler 3.Whole length of exhaust gas pipe and position of the rubber mount 一、设计输入信息的收集Collecting input information 3、其它相关要求 ① 执行的标准和法规要求（满足GB18352.3-2005中第Ⅲ阶段要求 ， 排放达欧Ⅲ标准） ② 成本及供应商的产品开发、质量控制及品质保证能力 ③ 系统设计控制质量 3.Other correlative demand 1.Executive standard and legislation (meeting phase Ⅲ in GB18352.3-2005, emission satisfied to Euro Ⅲ) 2.Costs, capacity of the support supplier exploitation , quality- controlled and character guarantee 3. System design to control quality 二、排气系统选型方案的确定 Exhaust system electing-model plan C2项目排气系统参照标杆样车排气系统的主体结构，采用四段式双 催化、双消声器结构. 排气管各段用平面双孔法兰连接，平面密封垫密封, 以利于三元催化器与消声器的更换。 According to the principal part of benchmark, the exhaust-gas system of project C2 is composed of four segments. It contains two catalytic converters and two mufflers. The vent-pipes are connected with flanges and there are gaskets between the flanges, because of this, the repl