springsfordiepressure-smithassociates.docVIP

USING METALLIC SPRINGS AS DIE PRESSURE DEVICES Carefully select and specify die pressure devices and systems considering the intended service. Factors to help determine the correct spring choices are the required force, allowable deflection, space limitations, stroking rates and production requirements. Metallic die springs include the following types: Helical round wire metal springs Helical oval shaped wire metal springs Dished metal washer springs known as belleville washers or springs Most die springs develop their force when compressed. However, some die springs develop force when stretched. These are extension springs. When used within the manufacturer’s ratings, steel die springs can provide excellent service life with little or no loss of force. When users experience spring breakage problems, it is usually traceable to a misapplication of the spring. Types of Metal Springs Nearly all metal springs used in tool and die work are helical compression springs. These have flat ends made by closing the last turn on each end. Often the end is ground flat, especially in the higher force types in order to insure that the spring will set level on a flat surface or counterbored hole into which it may be placed. Some use is made of extension springs in tool and die work. A screen door spring is an example of an extension spring. Extension springs have an eye or loop on each end to permit attachment. Extension springs find use in many ways in tool and die as well as fixture work. Belleville spring washers are a special type of round slightly dished compression spring. These have a shape like a flat washer except that it has a slightly dished contour. Belleville washers find use where large forces are required through short travel distance. Stacking belleville spring washers together can increase the force. Pressworking applications include short stroke in die spring applications and light duty die clamps applied by releasing hydraulic pre