10-HP-SMI-PC001(泵壳)..docVIP

试验泵壳炼钢工艺 Pump Casing Steel Melting Instruction 编制： 日期：Prepared by： Date： 审查： 日期： Reviewed by： Date： 批准： 日期： Approved by： Date： 中国第一重型机械股份公司China First Heavy Industries 1 工艺说明：/ Process Description ： 工 令 号：0988KY01408 材 质：SA-351 CF8 钢种代号10442 冶炼：VOD+VD 钢 水 量：43.2t 产品名称：试验泵壳 Job umber：0988KY01408 Material Designation： SA-351 CF8 Coded No.： 10442 Melting Practice： VOD +VD Weight of Molten Steel： 43.2t Product esignation： Pump Casing 2 工艺流程/ Process Flow 电炉 → LF炉 () → LF炉(VOD+VD) → 浇注 Electric Furnace Melting → Refinery Furnace Purifying（）→ Refinery urnace Purifying（VOD+VD）→ 3钢水化学成分： / Molten steel chemical analysis： 表1 化学成分控制 / Table - 1 Chemical Analysis （%） 元 素 Elements C Si Mn P S Cr Ni Mo 规格 Standard ≤ 0.08 ≤ 2.00 ≤ 1.50 ≤ 0.040 ≤ 0.010 18.00 21.00 8.00 11.00 ≤ 0.50 电炉 Electric furnace ≤ 0.05 ≤ 0.50 ≤ 0.30 ≤ 0.005 ≤ 0.020 -- 11.00 12.50 0.20 0.30 LF炉 Ladle furnace 倒包前内控 Desired bef. 0.30 0.45 ≤ 0.50 ≤ 0.30 ≤ 0.020 ≤ 0.008 19.00 20.00 8.00 9.00 0.10 0.30 出钢前内控 Desired bef. taping 0.03 0.05 0.70 1.00 0.70 1.00 ≤ 0.025 ≤ 0.010 19.00 21.00 8.00 9.00 0.15 0.30 注： Cu、Nb、N分析报出； Note: Elements such as Cu, Nb, N shall be analyzed for information. 4．电炉粗炼钢水冶炼要点/ Essential Points for Electric Furnace elting 4.1化学成分按表1中规定执行。 The composition shall be controlled in accordance with the requirement in Table-1. 4.2炉底装入金属料重3%的石灰,料包内再加入金属料重2%的石灰。 The limestone in 3 % of the total weight of the metallic charge is added on the bottom of the Electric Furnace; the additional limestone in 2% of the total weight of the metallic charge is added in the charge package prior to charging. 4.3送电后尽快吹氧助熔,氧压大于0.5MPa(5Kg/cm2)。 Oxygen is injected as quickly as possible after the furnace is powered on to speed up the melting. The oxygen pressure is greater than 0.5 MPa ( 5 kg / cm 2 ) . 4.4熔化后期温度1