定型机全电脑电气控制系统..docx

定型机全电脑电气控制系统使用说明书 目 录 1 定型机全电脑电气控制系统需求分析·········································1 1.1 背景································································1 1.2 系统功能需求························································1 1.2.1 功能划分························································2 1.2.2 功能描述························································22 系统后台概念设计··························································3 2.1 系统概念模型························································23 控制系统的逻辑设计························································34 控制系统的物理设计························································3 4.1 对定型机物理设施的概述··············································3 4.2 具体的物理设施······················································55 定型机全电脑电气控制系统设计··············································6 5.1 功能结构图·························································6 5.2 处理流程图 ··························································76 定型机全电脑电气控制系统编程实现··········································7 6.1 基本控制页面··························································7 6.2 设置页面······························································8 6.3 运行方案控制页面······················································9 1定型机全电脑电气控制系统需求分析1.1 背景 定型机是用于对宽幅产业用布和产业用网(以下简称织物)进行定型加工,在适宜的温度、张力下对织物进行定型工艺处理,从而提高织物面的平整度,使之达到成品要求的设备。根据工艺要求,我们将整个定型过程分为四个部分进行控制。分别是主动辊控制,主要控制主动辊的转速,从而来控制织物的传动速度；拉伸控制,主要控制拉伸辊和拉伸架的前后移动,从而对织物进行纵向的拉伸定型；拉幅控制,主要控制拉幅电机的前后移动,从而对织物进行横行的拉伸；温度控制,主要控制热风箱的温度,使织物在设定的温度下进行收缩,从而达到要求的宽度。该定型机以传统的定型机为基础,对拉幅装置做以改进,设计出了独具一格的针板拉幅装置。1.2 系统功能需求定型机全电脑电气控制系统。系统平台微软Windows 2000版本及以上可通用。1.2.1 功能划分整套控制系统包括同步传动控制系统、速度控制系统、超喂控制系统、轧车张力控制系统、幅宽控制系统、温度控制系统、风机控制系统等几个功能模块组成1.2.2 功能描述1. 同步传动单元包括进布、轧车、超喂下、超喂上、毛刷、链条、出布下、出布上、摆落布，每个单元可以通过显示屏选择投入或断开，投入的单元起动时运行，所有投入运行单元的同步运行通过PLC模拟量控制，运行速度通过机头操作台或机尾操作台加减速按钮手动加减速调节或者按照工艺设定速度，实际运行速度在前后显示屏上显示。2. 超喂控制部分包括超喂下、超喂上、毛刷的速度控制，超喂下、超喂上、毛刷的速度在运行时均可以加减控制，可以通过显示屏上的数字直接输入或者通过显示屏上的加减按钮调节或者按照工艺设定数据运行，通过工控机和PLC同时控制。3. 轧车张力控制主要保