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Training Makes A Difference @ W?rtsil? Training Center Winterthur / issue 01.2005 / hk New VCU design Rail Valve 3/2 way valve VCU piston Servo oil supply To exh.vlv drive Servo oil return HP-hoses to/ from ICU Components of a VCU: The 3/2 way valve is pre-controlled by one rail valve (same type as for ICU, but it controls servo oil to actuate 3/2 way valve). The servo oil flow into, or out of VCU cylinder is controlled by the 3/2 way valve. The servo oil return pipe has a back pressure of ~2-3 bar, in order to dampen pressure peaks. In order to re-fill the intended oil loss through the constant orifice in the exhaust valve drive upper housing, there is an internal orifice to the upper part of the VCU/actuator pipe. Note: The servo oil itself is filtered to 6-micron by the automatic filter, in order to reach the required oil-cleanliness for a hydraulic system. It is taken from the main bearing oil system of the engine. Training Makes A Difference @ W?rtsil? Training Center Winterthur / issue 01.2005 / hk New VCU design Actuator pipe VCU block Rail valve Servo oil supply Filter Servo oil return VCU piston 3/2 way valve Bypass orifice for filling up of actuator pipe (compensation of intended oil loss) Training Makes A Difference @ W?rtsil? Training Center Winterthur / issue 01.2005 / hk (exhaust) Valve Control Unit (VCU) Valid for flex 50B, 58T (MKII), 60C (MKII), 68B, 84T-D Training Makes A Difference @ W?rtsil? Training Center Winterthur / issue 01.2005 / hk Fuel overpressure regulating valve: In case of the fuel pressure in intermediate accumulator rises to ~1050bar, the overpressure regulating valve releases fuel from the fuel rail. The max. opening pressure is pre-adjusted from valve manufacturer. Shims are used to give the right position to knurled screw, means if the screw is fully screwed down to shims, 1050 bar are set. The min. opening pressure, means when knurled screw
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