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天 津 机 电 职 业 技 术 学 院
TIANFSDFJIN VOCATIONAL COLLEGE OF MECHANICS AND ELECTRICITY
毕业综合实践说明书
题目：齿轮轴零件数控加工方法和工艺分析
姓 名： 祁宏明
专 业：机电一体化
班 级：6班
学 号：200921197
指导教师： 邵帅
2011年 12月 20日
目录
第一章 概述·····································5
1.1齿轮轴零件数控加工目的·····································5
1.2数控车床的特点及特色·······································5
1.3数控编程的特点·············································7
1.4数控装备技术的发展趋势·····································7
1.4.1数控技术的发展趋势 高速、高精加工技术及装备的新趋势轴联动加工和复合加工机床快速发展智能化、开放式、网络化成为当代数控系统发展的主要趋势
2.1.2分析零件主要尺寸公差和技术要求·························11
2.1.3保证尺寸公差及形位公差的工艺措施····················12
2.1.4毛坯、余量分析·····································12
2.1.5结构工艺性分析·····································12
2.2定位基准选择···············································12
2.3确定切削用量···············································13
2.3.1粗、精车外轮廓·····································13
2.3.2粗镗孔·····································13
2.3.3精镗孔·····································13
2.4确定工序尺寸···············································13
2.4.1M24×2—6H内螺纹的工序尺寸确定························13
2.4.2φ68φ54外圆的工序尺寸确定··························13
2.4.3所有外圆·····································14
2.5刀具选择···················································14
2.6分析加工工序制定加工步骤···································14
2.6.1加工零件左端部分·····································14
2.6.2加工右端面部分·····································15
2.7加工顺序（工艺路线）········································15
2.7.1工序1零件左端部分加工·································15
2.7.2工序2零件右端部分加工·····························15
2.8加工设备选择···············································16
2.8.1数控车床的刀具·····································16
2.8.2数控车床的卡盘···················
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