鎂合金型材温热张力绕弯成形的热力耦合数值模拟.docVIP

AZ31镁合金型材温热张力绕弯成形的热力耦合数值模拟 肖寒1,2，刘劲松1,3，张士宏1,2，张兴国2 （1. 中国科学院金属研究所，辽宁 沈阳110016；2. 大连理工大学材料科学与工程学院，辽宁 大连116085；3. 沈阳理工大学材料科学与工程学院，辽宁 沈阳110159） 摘要：采用三维弹塑性大变形热力耦合有限元法，基于大型三维非线性软件MSC.Marc，模拟了AZ31镁合金型材温热张力绕弯成形工艺。分析了绕弯成形过程中型材的应力、等效应变以及温度分布规律。模拟结果表明：型材弯曲成形之后横截面切向应力状态从内侧到外侧依次为“拉-压-拉-压”，呈“N”形分布特征。型材外侧等效塑性应变最大，其值为0.132；内侧次之，为0.069；中间横筋等效塑性应变最小，为0.003。内侧和外侧温差在预拉伸结束、旋转过程、旋转结束和卸载回弹时依次为0.65,17.23,13.58和0.27℃。 关键词：AZ31镁合金；型材；张力绕弯成形；数值模拟；热力耦合 Thermo-mechanical coupled numerical simulation study on warm tension-rotation bending of extruded AZ31 magnesium alloy profile Xiao Han1,2, Liu Jin-song1,3, Zhang Shi-hong1,2, Zhang Xing-guo2 (1. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016; 2. School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085; 3. School of Materials Science and Engineering, Shenyang Ligong University, Shenyang 110159) Abstract: Based on the three-dimensional elasto-plastic thermo-mechanical coupled finite element method, the warm tension-rotation bending process of AZ31 magnesium was simulated by using the 3D non-linear software package MSC.Marc. The distribution of stress, equivalent strain and temperature of the profile during the bending process were analyzed. The results indicate that tangential stress of cross-section of profile from the inside to outside surface after bending was shown as tensile-compression-tensile -compression, which appeared as N-shaped. Equivalent plastic strain of outside surface of profile is maximum, which is 0.132; the inner surface is lower, which is 0.069; the middle-rib of profile is minimum, and is 0.003.Temperature differences between inside and outside profile at the end of the pre-stretching, rotary process, the end of rotation and after unloading were 0.65,17.23,13.58 and 0.27 ℃, respectively. Key words: AZ31 magnesium alloy; profile; tension-rotation bending; numerical simulation; thermo- mechanical coupled 1 引言 镁合金型材弯曲件作为一种典型的轻量化结构件，在航空、航天、汽车、轨道交通等行业有着广泛的应用前景[1-3]。传