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example f e d o o p potentialto emit evaluation(例子f e d o o p potentialto排放评估)
PTE Evaluation
Scope: Construction/Modification/Plantwide
Equipment: New 4k Wet Scrubber, make Integrated Environmental Services, Inc, model 4KV
Existing Nebraska Boiler #4, 90 MMBtu/hr, Nat Gas, #2 fuel oil, or animal fat
Existing Boiler #5, 63 MMBtu/hr, Nat Gas, #2 fuel oil, or animal fat
Existing Dupps Cooker (E14)
Existing Hair Hydrolyzer (E11)
Existing 40k Scrubber
Existing Two Condensers
The company is installing a new 4,000 acfm Wet Scrubber and then routing the vapors to either Boiler #4 or Boiler #5 with the existing 40k scrubber being a backup control device for E14 Dupps Cooker and E11 Hair Hydrolyzer). There will be a dedicated condenser for each emission point before either option.
Assumptions:
PM = PM10 = PM2.5 for all equipment
Dupps Cooker maximum production = 50,000 lb/hr (from previous PTE, this application only claims 25,000 lb/hr)
PM loss = 0.10%
Hair Hydrolyzer maximum production = 4,000 lb/hr
PM loss = 0.05%
There are no TACs
PM outlet of the condensers and venturi scrubber = 2.7 lb/hr (Stack Test dated Nov 20, 2010) includes the addition of other emission points
VOC outlet of the condensers and venturi scrubber = 6.377 lb/hr (Stack Test dated Nov 20, 2010) includes the addition of other emission points
40k Scrubber PM eff = 65.7%
40k Scrubber VOC eff = 72%
75k Scrubber PM eff = 87.5%
75k Scrubber VOC eff = 80%
Assumed Venturi Scrubber eff = 75% for both VOC and PM
Assumed Condensers (4) eff = 75% for VOC only
Assume new 4k scrubber eff = 75% for both VOC and PM
Assume Boilers eff = 99% for VOC only
Calculations:
Assuming at maximum all the PM and VOC comes from E11 and E14
Assuming 90% of the PM and VOC comes from the Dupps Cooker
Dupps Cooker (E14)
((2.7 lbPM/hr)/(1 – 0.75))*0.90 = 9.72 lb/hr PM uncontrolled
PM emission limit = 3.59P0.62 = 3.59(25)0.62 = 26.41 lb/hr
((2.7 lbPM/hr)/(1 – 0.75))*0.90*(8760 hr/yr)*(ton/2000 lb) = 42.57 PM tpy uncontrolled
((6.377 lbVOC/hr)/((1 – 0.75)*(1 – 0.75))*0.90*(8760 hr/yr)
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