焊接工艺规程wps培训讲义wpstraininglecture..docVIP

焊接工艺规程焊接工艺规程definition： 焊接过程中的一整套工艺程序及其技术规定。内容包括：焊接方法、焊前准备加工、装配、焊接材料、焊接设备、焊接顺序、焊接操作、焊接工艺参数以及焊后处理等。是根据成熟的焊接工艺以及焊接工艺评定报告（书面的）指定指导焊接生产的工艺规定Welding process is a set of process procedures and technical standards. Include: welding method, welding pre-processing, assembling, welding materials, welding equipment, welding sequence, welding operations, welding parameters and weld processing. It is based on maturity of the welding process and welding procedure qualification report (in writing) the specified requirements to guide welding production process. 焊接工艺规程既不能引进、也不能输出，必须由施焊单位在产品施焊前完成焊接工艺评定，并编制规程。适用于施焊单位内部。??????????he introduction of welding procedures could not be exported, it must be welding welding unit of the product . It is applicable to welding interior. 参考ATLAS WPS文件 according to ATLAS wps document: WPS 的编制流程process 2、焊接工艺规程Content 2.1 焊接工艺规程(WPS)规程编号WPS No. 日期DATE公司名称Company Name  依据的PQR编号Supporting PQR No. 签字人 BY (DIRECTOR)生效日期Date 2.3焊接方法 Welding Process– ISO 4063111- 手工电弧焊 SMAW 121-单丝埋弧焊SAW 135-熔化极活性气体保护焊GMAW（CO2气保焊）136-药芯焊丝气体保护焊FCAW 141-钨极氩弧焊TIG 自动化等级Type(s)(自动Automatic,人工Manual,机械Machine,半自动Semi-Auto.)  接头JOINTS 、衬垫Backing (有/Yes)? (无/NO) 垫块Retainers(有/Yes)? ? (无/NO)衬垫材料(型号) Backing Material(Type) Base metal [??]金属Metal; [ ]不熔化金属Non-fusing Metal; [ ]非金属Non-metallic; [ ]其它Other 母材 BASE METALS 类别号P—No. 组号Group No.或or 钢号/等级为Specification Type and Grade或or 化学成分/力学性能为Chem.Analysis and Mech. Prop. 厚度范围Thickness Range: 母材Base Metal: 坡口焊Groove 角焊Fillet 管径范围Pipe Dia. Range: 填充金属 SFA No. Special AWS A5.18 ER70S-6 填充金属尺寸 Size of Filler Metals Φ1.2mm 预热 PREHEAT 最小预热温度 Preheat Temp. Min.最大层间温度 Inter pass Temp. Max.焊后热处理–weld heat treatment  气体 百分组成 Percent Composition 流量Flow ate 尾部保护气Trailing 背面保护气Backing 电特性 交流或直流 Current AC or DC 极Polarity EP 电流(范围) Amps(Range) 电压(范围) Volts(Range)